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 TM 9-2320-269-34-1
CYLINDER HEADS
This task covers:
a.
Removal (page 2-103)
e. Repair (page 2-108)
b.
Disassembly (page 2-106)
f. Assembly (page 2-111)
c.
Cleaning (page 2-106)
g. Installation (page 2-111)
d.
Inspection/Replacement (page 2-106)
INITIAL SETUP
Tools
Materials/Parts - Continued
Brush, stiff bristle
Gasket, cylinder head
Brush, valve guide cleaner
Ice, dry (item 22, appendix B)
Extension, socket-wrench, 1/2-inch
Insert, valve seat
drive, 10-inch
Lockwasher, water bypass cover (two required)
Face, inserted hammer, soft-plastic
Lockwasher, bracket (two required)
Fixture, cylinder head support
Lockwasher, right side cylinder head
Gage, thickness, ribbon, .006-inch
Oil, engine (item 32, appendix B)
Gage, valve guide
Prussian blue (item 41, appendix B)
Grinder, valve seat Insert
Rags, wiping (item 42, appendix B)
Hammer, ball-peen, machinist's, 3-lb
Solvent, drycleaning (item 49, appendix B)
Handle, ratchet, 1/2-inch drive
White lead (item 25, appendix B)
Hoist with lifting slings
Holder, inserted hammer-face
Personnel Required
Indicator, dial
Press, arbor, hand-operated
One
Puller, slide hammer
Punch, drive-pin, 114-inch blunt-end
Equipment Condition
Reamer, valve guide
Remover and Installer, valve guide
Coolant drained (TM 9-2320-269-20-1)
Remover and installer, valve seat
Alternator and bracket removed (right side
insert
only) (TM 9-2320-269-20-1).
Rule, machinist's, 24-inch
Power steering pump removed (left side only)
Socket, 1/2-inch drive, 9/16-inch
(page 2-1099).
Socket, 112-inch drive, 1/2-inch
Air compressor removed (left side only)
12-point
(TM 9-2320-269-20-1).
Socket, 1/2-inch drive, 3/4-inch
Exhaust manifolds removed (page 2-232).
Vise, machinist's
Right water outlet removed (page 2-395).
Wrench, open-end, 9116-inch
Left water outlet removed (page 2-391).
Wrench, open-end, 15/16-inch
Intake manifolds removed (page 2-226).
Wrench, pipe
Valve lifter rods removed (page 2-172).
Wrench, torque, 1/2-inch drive
Fuel injectors removed (page 2-245).
0-200 ft-lb capacity
Emergency stop solenoid removed
(TM 9.2320-269-20-1)
Materials/Parts
Gasket, water bypass cover (two required)
2-102
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