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TM 38-400/NAVSUP PUB 572/AFMAN 23-210 MCO 4450.14/DLAM 4145.12
(b) Position dunnage units to ensure
g. Operational procedures.
maximum effective contact with the part of the load they
(1) Installation.
are to brace. Top tier units of a 2-tier installation which
(a) Measure void space between cargo
must be inflated several feet above the car floor may be
surfaces where dunnage units are to be inserted.
suspended in position for inflation by hangers attached
Determine the number of units required based on
to  dunnage  handles  (fig  3-52).
This  can  be
horizontal and lateral void spaces, number of rows of
accomplished by spanning the void space with a bar
cargo, number of tiers of cargo, and characteristics of
across the top of the two load sections and then
cargo.  Determine size of units required based on
suspending the bags with two hangers hooked through
dimensions of surfaces facing the void. Determine the
the dunnage handles.  Bags are then inflated just
number of buffer boards required, if any.
enough to secure the units in position. At this point, the
suspending hangers and crossbar should be removed to
NOTE
prevent binding the hangers against the bags.  Care
Loading practices which ensure tight
should be taken to assure that valves are positioned for
cargo positioning will minimize void
ease of inflation/deflation and pressure readings.
spaces  between  containers  and
reduce  cargo  movements  upon
dunnage inflation.
Figure 3-52. Technique for hanging dunnage units preparatory to inflation.
cushion within a 2 to 5 PSI range as restricted by load
(c) Inflate each unit to proper air
characteristics.
Pressure may be increased to a
pressure using air compressor/air supply and inflation
maximum of 8 PSI, depending on load characteristics,
kit. When more than one unit of pneumatic dunnage is
when initially compacting cargo.  (Reminder:  three-
placed in a conveyance, the inflation process should be
quarters PSI max in truck trailers/containers.) This over
alternated from one unit to another until all units reach
inflation must then be "bled off' to the proper shipping
desired pressures. This will assure that each unit will
pressure.  When inflation is completed, tighten each
assume regularity in contour and size with subsequent
valve stem by hand (do not use a wrench or pliers to
firm positioning. Inflation requires only a few minutes
tighten valve). Properly inflated and positioned units will
per  unit  depending  upon  output  volume  of  air
maintain correct contour in void space, but an
compressor/air supply. A high volume air supply is most
suitable.
Each  unit  is  designed  to  normally
3-83

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