REASSEMBLY - TM-9-2350-238-20-10632

TM 9-2350-238-20-1

2-80. MAINTENANCE OF HEADLIGHT ASSEMBLY (CONT).

INSPECTION/REPAIR

1 Inspect for broken, damaged, or missing parts.

2 Inspect electrical lead assembly for damaged insulation, and inspect cable assemblies and

electrical leads for corroded terminals and damaged insulation.

3 Repair is by replacement of authorized parts (TM 9-2350-238-24P-1) which do not meet

inspection criteria.

REASSEMBLY

Install new solid rivet (1) in holder (2).

Align slot in electrical lead assembly (3)

with solid rivet (1) inside holder (2), and

push electrical lead assembly into holder

until it seats against inner flange.

Apply sealing compound (item 38, appx

C). Install headlamp mounting adjustment

nut (4) and headlamp mounting lens

retainer (5) on holder (2).

Stake headlamp mounting lens retainer (5)

in three places. Do not use existing holes.

Bond new nonmetallic seal (6) to holder

(2), using sealant.

Position light housing (7) on holder (2),

pulling leads of electrical lead assembly

(3) into light housing.

Apply antiseize compound to threads of

three hexagon head capscrews (8).

Secure holder (2) to light housing (7) with

three new lockwashers (9) and three

hexagon head capscrews.

2-606