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TM 9-2350-238-20-1
2-80. MAINTENANCE OF HEADLIGHT ASSEMBLY (CONT).
INSPECTION/REPAIR
1 Inspect for broken, damaged, or missing parts.
2 Inspect electrical lead assembly for damaged insulation, and inspect cable assemblies and
electrical leads for corroded terminals and damaged insulation.
3 Repair is by replacement of authorized parts (TM 9-2350-238-24P-1) which do not meet
inspection criteria.
REASSEMBLY
1
Install new solid rivet (1) in holder (2).
Align slot in electrical lead assembly (3)
2
with solid rivet (1) inside holder (2), and
push electrical lead assembly into holder
until it seats against inner flange.
Apply sealing compound (item 38, appx
3
C). Install headlamp mounting adjustment
nut (4) and headlamp mounting lens
retainer (5) on holder (2).
4
Stake headlamp mounting lens retainer (5)
in three places. Do not use existing holes.
Bond new nonmetallic seal (6) to holder
5
(2), using sealant.
Position light housing (7) on holder (2),
6
pulling leads of electrical lead assembly
(3) into light housing.
Apply antiseize compound to threads of
7
three hexagon head capscrews (8).
Secure holder (2) to light housing (7) with
three new lockwashers (9) and three
hexagon head capscrews.
2-606

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