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- TECHNICAL MANUAL OPERATOR'S, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
- WARNING
- COMPRESSED AIR
- DRYCLEANING SOLVENT
- HEAVY COMPONENTS
- TIRES
- TECHNICAL MANUAL OPERATOR'S, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
- TECHNICAL MANUAL OPERATOR'S, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
- TECHNICAL MANUAL OPERATOR'S, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
- Distribution
- LIST OF EFFECTIVE PAGES
- LIST OF EFFECTIVE PAGES
- TABLE OF CONTENTS
- TABLE OF CONTENTS (continued)
- TABLE OF CONTENTS (continued)
- TABLE OF CONTENTS (continued)
- TABLE OF CONTENTS (continued)
- HOW TO USE THIS MANUAL
- WARNINGS, CAUTIONS, AND NOTES (CONTINUED).
- Chapter 1 INTRODUCTION
- QUALITY ASSURANCE
- WARRANTY INFORMATION
- Section II. EQUIPMENT DESCRIPTION AND DATA
- LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
- Axle
- U-bolt (M101 A2 and M 101A3)
- Canvas Cover Assembly
- Cargo Hook (M101A2 and M101A3)
- LOCATION AND CONTENTS OF DATA PLATES
- M116A1, M116A2, M116A2E1, and M116A3 Chassis Trailers
- DIFFERENCES BETWEEN MODELS.
- BRAKE SYSTEM
- EQUIPMENT DATA
- EQUIPMENT DATA (continued).
- EQUIPMENT DATA (continued).
- Section III. PRINCIPLES OF OPERATION
- HYDRAULIC BRAKE SYSTEM (M101A2, M101A3, M116A2,M116A2E1, AND M116A3) (CONTINUED)
- Chapter 2 OPERATING INSTRUCTIONS
- CONTROLS AND INDICATORS (CONTINUED)
- Section II. OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
- GENERAL PMCS PROCEDURES
- LEAKAGE DEFINITIONS
- Table 2-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for the M101 and M116 Series Trailers
- Table 2-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for the M101 and M116 Series Trailers cont'd
- Table 2-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for the M101 and M116 Series Trailers cont'd
- Table 2-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for the M101 and M116 Series Trailers cont'd
- Table 2-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for the M101 and M116 Series Trailers cont'd
- SECTION III. OPERATION UNDER USUAL CONDITIONS
- INSTALLING RACK, TAILGATE, AND CANVAS COVER ASSEMBLIES (M101A2 AND M101A3)
- INSTALLING RACK, TAILGATE, AND CANVAS COVER ASSEMBLIES (M101A2 AND M101A3)
- INSTALLING RACK, TAILGATE, AND CANVAS COVER ASSEMBLIES (M101A2 AND M101A3)
- LOADING THE TRAILER
- COUPLING TRAILER TO TOWING VEHICLE
- COUPLING TRAILER TO TOWING VEHICLE (CONTINUED)
- COUPLING TRAILER TO TOWING VEHICLE (CONTINUED)
- COUPLING TRAILER TO TOWING VEHICLE (CONTINUED)
- COUPLING TRAILER TO TOWING VEHICLE (CONTINUED)
- TOWING INSTRUCTIONS
- TURNING
- UNCOUPLING TRAILER FROM TOWING VEHICLE
- UNCOUPLING TRAILER FROM TOWING VEHICLE (CONTINUED)
- REMOVING CANVAS COVER, TAILGATE, AND RACK ASSEMBLIES (M101A2 AND M101A3)
- REMOVING CANVAS COVER, TAILGATE, AND RACK ASSEMBLIES (M101A2 AND M101A3). cont'd
- REMOVING CANVAS COVER, TAILGATE, AND RACK ASSEMBLIES (M101A2 AND M101A3). cont'd
- Section IV. OPERATION UNDER UNUSUAL CONDITIONS
- OPERATION IN HIGH HUMIDITY AND SALTWATER AREAS
- AT HALT/PARKING.
- CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS
- Section II. OPERATOR/CREW TROUBLESHOOTING PROCEDURES
- QUICK GUIDE TO TROUBLESHOOTING
- TROUBLESHOOTING CHART
- BRAKES
- WHEELS AND TIRES
- SUSPENSION
- SUSPENSION
- Chapter 4 UNIT MAINTENANCE
- Section II. SERVICE UPON RECEIPT
- Section III. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
- SPECIFIC PMCS PROCEDURES
- Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR THE M101 AND M116 SERIES TRAILERS
- Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR THE M101 AND M116 SERIES TRAILERS cont'd
- Section IV. UNIT TROUBLESHOOTING PROCEDURES
- ELECTRICAL TROUBLESHOOTING (continued)
- QUICK GUIDE TO TROUBLESHOOTING
- TROUBLESHOOTING CHART
- ELECTRICAL SYSTEM (continued)
- ELECTRICAL SYSTEM (continued)
- ELECTRICAL SYSTEM (continued)
- ELECTRICAL SYSTEM (continued)
- ELECTRICAL SYSTEM (continued)
- AXLE
- AXLE (continued)
- BRAKES
- BRAKES (continued)
- BRAKES (continued)
- BRAKES (continued)
- BRAKES (continued)
- BRAKES (continued)
- WHEELS AND TIRES
- WHEELS AND TIRES (continued)
- WHEELS AND TIRES (continued)
- WHEELS AND TIRES (continued)
- FRONT SUPPORT LEG
- REAR STABILIZER
- SUSPENSION
- SUSPENSION (continued)
- SUSPENSION (continued)
- SUSPENSION (continued)
- Section V. GENERAL MAINTENANCE INSTRUCTIONS
- CLEANING INSTRUCTIONS
- Castings, Forgings, and Machined Metal Parts
- TAGGING PARTS
- PAINTING
- Section VI. ELECTRICAL SYSTEM MAINTENANCE
- COMPOSITE STOPLIGHT-TAILLIGHT MAINTENANCE (CONTINUED)
- COMPOSITE STOPLIGHT-TAILLIGHT MAINTENANCE (CONTINUED)
- COMPOSITE STOPLIGHT-TAILLIGHT MAINTENANCE (CONTINUED)
- BLACKOUT STOPLIGHT MAINTENANCE (M101A1 AND M116A1)
- BLACKOUT STOPLIGHT REMOVAL
- CLEANING AND INSPECTION
- BLACKOUT STOPLIGHT ASSEMBLY
- BLACKOUT STOPLIGHT INSTALLATION
- STOPLIGHT MAINTENANCE (M101A1 AND M116A1)
- STOPLIGHT REMOVAL
- STOPLIGHT DISASSEMBLY
- STOPLIGHT ASSEMBLY
- STOPLIGHT INSTALLATION
- CHASSIS WIRING HARNESS REPLACEMENT.
- REMOVAL
- INSTALLATION
- INTERVEHICULAR CABLE REPLACEMENT
- INSTALLATION
- WIRING DIAGRAM
- Section VII. BRAKE SYSTEM MAINTENANCE
- REMOVAL
- CLEANING AND INSPECTION
- INSTALLATION
- INSTALLATION cont'd
- HANDBRAKE ADJUSTMENT.
- SERVICE BRAKE MAINTENANCE
- REMOVAL cont'd
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION
- SERVICE BRAKE MAINTENANCE (M101A1 AND M116A1)
- REMOVAL
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION
- SERVICE BRAKE ADJUSTMENT.
- SERVICE BRAKE ADJUSTMENT (M101A1 AND M116A1)
- WHEEL CYLINDER REPLACEMENT
- CLEANING AND INSPECTION
- HYDRAULIC BRAKE ACTUATOR ASSEMBLY REPLACEMENT
- REMOVAL cont'd
- HYDRAULIC BRAKE ACTUATOR ASSEMBLY REPLACEMENT (CONTINUED)
- HYDRAULIC BRAKE ACTUATOR ASSEMBLY REPLACEMENT (CONTINUED)
- HYDRAULIC BRAKE ACTUATOR ASSEMBLY REPLACEMENT (continued)
- ASSEMBLY
- HYDRAULIC BRAKE ACTUATOR ASSEMBLY REPLACEMENT (CONTINUED)
- INSTALLATION
- INSTALLATION cont'd
- HYDRAULIC BRAKE ACTUATOR ASSEMBLY REPLACEMENT (CONTINUED)
- MASTER CYLINDER REPLACEMENT
- CLEANING AND INSPECTION
- INSTALLATION
- HYDRAULIC BRAKE LINES REPLACEMENT
- FRONT TUBE ASSEMBLY INSTALLATION
- REAR TUBE ASSEMBLY INSTALLATION
- HOSE ASSEMBLY REMOVAL
- LEFT AND RIGHT TUBE ASSEMBLIES REMOVAL
- BLEEDING HYDRAULIC BRAKE SYSTEM
- BLEEDING
- Section VIII. WHEELS, HUBS, AND BRAKEDRUMS MAINTENANCE
- HUB, BRAKEDRUM, AND WHEEL BEARINGS MAINTENANCE (M101A2, M101A3, M116A2, M116A2E1, AND M116A3)
- DISASSEMBLY
- CLEANING AND INSPECTION
- INSTALLATION
- WHEEL BEARING ADJUSTMENT
- WHEEL BEARING ADJUSTMENT cont'd
- HUB, BRAKEDRUM, AND WHEEL BEARINGS MAINTENANCE (M101A1 AND M116A1)
- DISASSEMBLY
- CLEANING AND INSPECTION
- ASSEMBLY
- INSTALLATION
- WHEEL BEARING ADJUSTMENT
- WHEEL AND TIRE ASSEMBLY REPLACEMENT.
- TIRE AND TUBE MAINTENANCE
- SECTION IX. FRAME AND TOWING ATTACHMENTS MAINTENANCE
- FRONT SPRING HANGER REMOVAL
- REAR SPRING HANGER REMOVAL
- CLEANING AND INSPECTION
- FRONT SPRING HANGER INSTALLATION
- LIFT SHACKLE REPLACEMENT.
- EYEBOLT REPLACEMENT
- DRAWBAR REPLACEMENT
- INSTALLATION
- ADJUSTABLE FRONT SUPPORT LEG REPLACEMENT
- CLEANING AND INSPECTION
- FIXED FRONT SUPPORT LEG REPLACEMENT
- CLEANING AND INSPECTION
- SAFETY CHAINS REPLACEMENT.
- Section X. SPRINGS AND SHOCK ABSORBERS MAINTENANCE
- REMOVAL
- CLEANING AND INSPECTION
- CLEANING AND INSPECTION cont'd
- SHOCK ABSORBERS REPLACEMENT.
- INSTALLATION
- Section XI. BODY MAINTENANCE
- CARGO BODY REPLACEMENT (M101A2 AND M101A3)
- INSTALLATION
- TAILGATE REPLACEMENT (M101A2 AND M101A3)
- INSTALLATION
- U-BOLT REPLACEMENT (M101A2 AND M101A3)
- Section XII. ACCESSORY ITEMS MAINTENANCE
- REFLECTOR REPLACEMENT (M101A2 AND M101A3)
- DATA PLATE REPLACEMENT
- SECTION XIII. SPECIAL PURPOSE KITS MAINTENANCE
- INSTALLATION
- Section XIV. PAINTING AND IDENTIFICATION MARKING
- Section XV. PREPARATION FOR STORAGE AND SHIPMENT
- PREPARATION OF EQUIPMENT FOR ADMINISTRATIVE STORAGE
- PREPARATION OF EQUIPMENT FOR ADMINISTRATIVE STORAGE
- Exercising
- REMOVAL OF EQUIPMENT FROM ADMINISTRATIVE STORAGE
- CHAPTRE 5 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
- INSTALLATION
- SECTION III. FRAME ASSEMBLY MAINTENANCE
- Section IV. ACCESSORY ITEMS MAINTENANCE
- APPENDIX A REFERENCES
- TECHNICAL MANUALS.
- OTHER PUBLICATIONS
- APPENDIX B MAINTENANCE ALLOCATION CHART
- EXPLANATION OF COLUMNS IN SECTION II, MAINTENANCE ALLOCATION CHART FOR M101 AND M116 SERIES TRAILERS
- EXPLANATION OF COLUMNS IN SECTION III, TOOL AND TEST EQUIPMENT REQUIREMENTS
- Section II. MAINTENANCE ALLOCATION CHART FOR M101 AND M116 SERIES TRAILERS
- Section II. MAINTENANCE ALLOCATION CHART FOR M101 AND M116 SERIES TRAILERS
- Section II. MAINTENANCE ALLOCATION CHART FOR M101 AND M116 SERIES TRAILERS
- Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
- APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
- APPENDIX D ADDITIONAL AUTHORIZATION LIST
- Section II. ADDITIONAL AUTHORIZATION LIST (AAL)
- Appendix e REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL)
- EXPLANATION OF COLUMNS (SECTIONS II AND III)
- Maintenance Code
- Recoverability Code
- EXPLANATION OF COLUMNS (SECTION IV)
- SPECIAL INFORMATION
- HOW TO LOCATE REPAIR PARTS
- Figure 1. Composite Stoplight - Taillight (Sheet 1 of 3)
- Figure 1. Composite Stoplight - Taillight (Sheet 2 of 3)
- Figure 1. Composite Stoplight - Taillight (Sheet 3 of 3)
- GROUP 06 ELECTRICAL SYSTEM
- GROUP 06 ELECTRICAL SYSTEM
- Figure 2. Chassis Wiring Harness (Composite Stoplight - Taillight)
- GROUP 0613 HULL OR CHASSIS WIRING HARNESS
- GROUP 0613 HULL OR CHASSIS WIRING HARNESS
- Figure 3. Intervehicular Cable
- GROUP 0613 HULL OR CHASSIS WIRING HARNESS
- Figure 4. Wiring Harness and Intervehicular Cable Attachments (Sheet 1 of 2)
- Figure 4. Wiring Harness and Intervehicular Cable Attachments (Sheet 2 of 2)
- GROUP 0613 HULL OR CHASSIS WIRING HARNESS
- GROUP 0613 HULL OR CHASSIS WIRING HARNESS
- Figure 5. Rear Axle Assembly (Sheet 1 of 2)
- Figure 5. Rear Axle Assembly (Sheet 2 of 2)
- GROUP 11 REAR AXLE
- Figure 6. Cable and Conduit Assembly
- GROUP 12 BRAKES
- Figure 7. Handbrake Lever (Sheet 1 of 2)
- Figure 7. Handbrake Lever (Sheet 2 of 2)
- GROUP 1201 HANDBRAKES
- Figure 8. Brake Assembly (Sheet 1 of 2)
- Figure 8. Brake Assembly (Sheet 2 of 2)
- GROUP 1202 SERVICE BRAKES
- GROUP 1202 SERVICE BRAKES
- Figure 9. Wheel Cylinder
- GROUP 1204 HYDRAULIC BRAKE SYSTEM
- Figure 10. Hydraulic Brake Actuator Assembly, Surge (Sheet 1 of 2)
- Figure 10. Hydraulic Brake Actuator Assembly, Surge (Sheet 2 of 2)
- GROUP 1204 HYDRAULIC BRAKE SYSTEM
- GROUP 1204 HYDRAULIC BRAKE SYSTEM
- Figure 11. Hydraulic Brake Lines
- GROUP 1204 HYDRAULIC BRAKE SYSTEM
- GROUP 1204 HYDRAULIC BRAKE SYSTEM
- Figure 12. Wheel and Hub Assembly (Sheet 1 of 2)
- Figure 12. Wheel and Hub Assembly (Sheet 2 of 2)
- GROUP 13 WHEELS AND TRACK
- GROUP 13 WHEELS AND TRACK
- Figure 13. Wheel and Runflat Assembly (M101A3 and M116A3)
- GROUP 1311 WHEEL ASSEMBLY
- Figure 14. Tire and Valve (sheet 1 of 2)
- Figure 14. Tire and Valve (Sheet 2 of 2)
- GROUP 1313 TIRES, TUBES, TIRE CHAINS
- Figure 15. Chassis Frame Assembly (Sheet 1 of 2)
- Figure 15. Chassis Frame Assembly (Sheet 2 of 2)
- GROUP 15 FRAME,TOWING ATTACHMENTS, DRAWBARS, ARTICULATION SYSTEMS
- GROUP 15 FRAME,TOWING ATTACHMENTS, DRAWBARS, ARTICULATION SYSTEMS
- Figure 16. Drawbar Assembly and Safety Chains (Sheet 1 of 2)
- Figure 16. Drawbar Assembly and Safety Chains (Sheet 2 of 2)
- GROUP 1503 PINTLES AND TOWING ATTACHMENTS
- GROUP 1503 PINTLES AND TOWING ATTACHMENTS
- Figure 17. Front Support Leg
- GROUP 1507 LANDING GEAR, LEVELING JACKS
- Figure 18. Spring Assembly (Sheet 1 of 2)
- Figure 18. Spring Assembly (Sheet 2 of 2)
- GROUP 16 SPRINGS AND SHOCK ABSORBERS
- Figure 19. Shock Absorber
- GROUP 1604 SHOCK ABSORBER EQUIPMENT
- Figure 20. Cargo Body, Rack, and Tailgate Assembly (Sheet 1 of 2)
- Figure 20. Cargo Body, Rack, and Tailgate Assembly (Sheet 2 of 2)
- GROUP 18 BODY, CAB, HOOD, AND HULL
- GROUP 18 BODY, CAB, HOOD, AND HULL
- GROUP 18 BODY, CAB, HOOD, AND HULL
- Figure 21. Canvas Cover Assembly and Bows (Sheet 1 of 2)
- Figure 21. Canvas Cover Assembly and Bows (Sheet 2 of 2)
- GROUP 22 BODY, CHASSIS, AND HULL ACCESSORY ITEMS
- Figure 22. Reflector (M101A1, M101A2, M101A3, and M116A1)
- GROUP 22 ACCESSORY ITEMS
- Figure 23. Data Plates (Sheet 1 of 2)
- Figure 23. Data Plates (Sheet 2 of 2)
- GROUP 2210 DATA PLATES AND INSTRUCTIONS HOLDER
- Figure 24. Rear Stabilizer Kit
- GROUP 33 SPECIAL PURPOSE KITS
- GROUP 95 GENERAL USE STANDARDIZED PARTS
- NATIONAL STOCK NUMBER INDEX
- NATIONAL STOCK NUMBER INDEX
- NATIONAL STOCK NUMBER INDEX
- NATIONAL STOCK NUMBER INDEX
- NATIONAL STOCK NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- APPENDIX F EXPENDABLE AND DURABLE ITEMS LIST
- Section II. EXPENDABLE AND DURABLE ITEMS LIST
- Section II. EXPENDABLE AND DURABLE ITEMS LIST
- Section II. EXPENDABLE AND DURABLE ITEMS LIST
- APPENDIX G ILLUSTRATED LIST OF MANUFACTURED ITEMS
- Table G-1. Manufactured Items Part Number Index (continued)
- SECTION II. MANUFACTURING INSTRUCTIONS
- Figure G-2. Hydraulic Brake Tube Assembly, Front (M101A3, M116A2E1, and M116A3)
- Figure G-4. Hydraulic Brake Tube Assembly, Rear (M101A3, M116A2E1, and M116A3)
- Figure G-5. Hydraulic Brake Tube Assembly, Left and Right (M101A2, M116A2, and M116A2E1)
- Figure G-6. Hydraulic Brake Tube Assembly, Left (M101A3 and M116A3)
- Figure G-7. Hydraulic Brake Tube Assembly, Right (M101A3 and M116A3)
- Figure G-8. Drawbar Clamp Spacer (M101A2 and M116A2)
- APPENDIX H TORQUE VALUES FOR THREADED FASTENERS
- Table H-1. Torque Limits for Dry Fasteners
- Table H-2. Torque Limits for Wet Fasteners
- FASTENER SIZE AND THREAD PATTERN
- FASTENER GRADE
- Appendix I LUBRICATION INSTRUCTIONS
- SPECIFIC LUBRICATION INSTRUCTIONS (CONTINUED)
- Lubrication Chart
- Key
- ADJUSTABLE FRONT SUPPORT LEG
- REAR STABILIZER
- INDEX
- INDEX cont'd
- INDEX cont'd
- INDEX cont'd
- INDEX cont'd
- INDEX cont'd
- INDEX cont'd
- INDEX cont'd
- INDEX cont'd
- INDEX cont'd
- INDEX cont'd
- The Metric System and Equivalents
- Recommended Changes to Equipment Technical Publication
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