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 TM 9-2320-360-20-2
7-94. GENERAL WIRE HARNESS REPAIR (CONT)
d. Type 4 Wire Repair
NOTE
When
possible,
use
method for splicing wires. Refer
to TM 43-0158.
If repairing a broken wire, do
steps (1) thru (4) only.
(1) Remove damaged wire (1).
(2) Remove insulation (2) from both ends of
wire (1) equal to dimension A.
(3) Install butt connector (3) over bare ends of
wire (1). Crimp securely.
(4) Inspect wire splice to ensure no bare wire
is visible.
NOTE
If replacing a section of wire, do
steps (5) thru (11).
(5) Install two butt connectors (3) one on each
bare end of wire (1).
(6) Crimp one end of both butt connectors (3)
securely over wire (1).
(7) Measure distance between open ends of
butt connectors (3).
(8) Cut section of new wire (4) 1 in. (2.54 cm)
longer than distance measured in step (7).
(9) Remove insulation (2) from both ends of
new wire (4) equal to dimension A.
(10) Install bare ends of new wire (4) in butt
connectors (3) and crimp securely.
(11) Inspect splice to ensure no bare wire (1 or
4) is visible.
7-282
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