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- Technical Manual Organizatioal Maintenance Volume 3 of 3
- Technical Manual Organizatioal Maintenance Volume 3 of 3
- Blank page
- WARNING
- WARNING
- TABLE OF CONTENTS
- TABLE OF CONTENTS cont'd
- TABLE OF CONTENTS cont'd
- REMOVAL
- INSTALLATION cont'd
- STEERING COLUMN BRACKET
- REMOVAL
- INSTALLATION
- DASH BRACE
- REMOVAL
- REMOVAL cont'd
- REMOVAL - CONTINUED
- REMOVAL - CONTINUED
- REMOVAL - CONTINUED
- REMOVAL - CONTINUED
- INSTALLATION CONTINUED
- INSTALLATION CONTINUED
- INSTALLATION CONTINUED
- STEERING SHAFT GREASE FITTING
- REPLACEMENT
- WHEEL TO BOOSTER DRAG LINK
- INSPECTION CONTINUED
- ADJUSTMENT
- REMOVAL CONTINUED
- ASSEMBLY
- INSTALLATION
- INSTALLATION cont'd
- PITMAN ARM TO BOOSTER DRAG LINK
- ADJUSTMENT
- REMOVAL
- CLEANING
- INSTALLATION
- INSTALLATION CONTINUED
- TIE ROD
- DISASSEMBLY
- DISASSEMBLY CONTINUED
- INSTALLATION
- INSTALLATION CONTINUED
- ALINEMENT cont'd
- PITMAN ARM STOP BRACKET
- ADJUSTMENT cont'd
- ADJUSTMENT CONTINUED
- ADJUSTMENT CONTINUED
- PITMAN ARM
- INSTALLATION
- INSTALLATION - CONTINUED
- STEERING GEAR
- ADJUSTMENT - CONTINUED
- ADJUSTMENT - CONTINUED
- ADJUSTMENT - CONTINUED
- POWER STEERING PUMP
- REMOVAL
- REMOVAL cont'd
- DISASSEMBLY
- ASSEMBLY
- ASSEMBLY CONTINUED
- INSTALLATION cont'd
- INSTALLATION - CONTINUED
- RESERVOIR TO BATTERY BOX BRACKET HOSE
- REMOVAL
- REMOVAL cont'd
- CLEANING
- INSTALLATION cont'd
- INSTALLATION - CONTINUED
- POWER STEERING PUMP TO BATTERY BOX BRACKET PRESSURE HOSE
- REMOVAL
- lNSPECTION/REPLACEMENT
- INSTALLATION
- INSTALLATION cont'd
- BATTERY BOX BRACKET TO BOOSTER HOSES
- REMOVAL
- CLEANING
- BATTERY BOX BRACKET TO BOOSTER HOSES - CONTINUED
- POWER STEERING PUMP TO RESERVOIR RETURN HOSE
- REMOVAL
- REMOVAL - CONTINUED
- INSTALLATION cont'd
- POWER STEERING PUMP SUPPLY HOSE
- REMOVAL cont'd
- CLEANING
- INSTALLATION
- BOOSTER CYLINDER
- REMOVAL
- REMOVAL - CONTINUED
- DISASSEMBLY
- CLEANING
- INSTALLATION
- INSTALLATION - CONTINUED
- INSTALLATION - CONTINUED
- POWER STEERING RESERVOIR
- SERVICE
- SERVICE - CONTINUED
- REMOVAL
- REMOVAL CONTINUED
- REMOVAL CONTINUED
- CLEANING
- INSTALLATION
- INSTALLATION CONTINUED
- INSTALLATION CONTINUED
- INSTALLATION - CONTINUED
- STEERING ALINEMENT
- ALINEMENT
- ALINEMENT cont'd
- ALINEMENT - CONTINUED
- ALINEMENT - CONTINUED
- ALINEMENT - CONTINUED
- STEERING ALINEMENT - CONTINUED
- Section XIV. FRAME AND TOWING ATTACHMENT MAINTENANCE
- Front Bumper
- INSTALLATION
- TOWING PINTLE
- REMOVAL
- DISASSEMBLY
- DISASSEMBLY - CONTINUED
- ASSEMBLY
- INSTALLATION
- FRONT BUMPER BRACKETS AND TOWING EYES
- REMOVAL
- REAR TOWING EYES
- REMOVAL
- SPARE TIRE MOUNT, WINCH, AND CABLE
- REMOVAL
- DISASSEMBLY
- DISASSEMBLY - CONTINUED
- ASSEMBLY
- ASSEMBLY - CONTINUED
- INSTALLATION
- SPARE TIRE WINCH CABLE
- REMOVAL
- FIFTH WHEEL OSCILLATOR LOCKOUTS
- Section XV. SPRINGS, SHOCK ABSORBERS, AND TORQUE RODS
- REMOVAL
- REMOVAL cont'd
- CLEANING
- lNSPECTION/REPLACEMENT
- RIGHT AIR PILOT VALVE
- REMOVAL cont'd
- REMOVAL - CONTINUED
- lNSPECTION/REPLACEMENT
- INSTALLATION - CONTINUED
- FRONT FRONT PIN REMOVAL
- FRONT FRONT PIN INSPECTION/REPLACEMENT
- FRONT REAR PIN REMOVAL
- FRONT REAR PIN lNSPECTION/REPLACEMENT
- PUSHER AXLE AIR LOAD CONTROL VALVE
- REMOVAL
- REMOVAL cont'd
- CLEANING
- INSTALLATION
- PUSHER AXLE SHOCK ABSORBER
- TANDEM AXLE TORQUE ROD LUBRICATION FITTINGS
- REPLACEMENT
- REAR AXLE SPRING LUBRICATION FITTINGS
- RADIATOR AND HEADLIGHT GUARD
- REMOVAL
- REMOVAL- CONTINUED
- REMOVAL- CONTINUED
- INSTALLATION - CONTINUED
- HOOD
- REMOVAL CONTINUED
- HOOD - CONTINUED
- CROSSBAR SUPPORTS
- CLEANING
- lNSTALLIATION
- CROSSBAR SUPPORTS - CONTINUED
- RIGHT SIDE PANEL
- REMOVAL
- CLEANING
- RIGHT SIDE PANEL - CONTINUED
- LEFT SIDE PANEL AND BRACKETS
- REMOVAL
- CLEANING
- INSTALLATION
- LATCHES, LATCH MOUNTING BRACKETS, AND CATCHES
- LATCH MOUNTING BRACKET REMOVAL
- LATCH MOUNTING BRACKET REMOVAL - CONTINUED
- CATCH INSTALLATION
- LATCH MOUNTING BRACKET INSTALLATION
- LATCH INSTALLATION
- LATCH INSTALUTION - CONTINUED
- REMOVAL
- VENTILATOR
- INSTALLATION
- GRAB HANDLE
- SPLASH SHIELDS
- REMOVAL
- INSTALLATION
- VISORS
- ASHTRAY
- REMOVAL
- PASSENGER'S SEAT
- CLEANING/I NSPECTION
- DRIVER'S SEAT AND SUPPORT
- REMOVAL
- PUSHER AXLE AIR LOAD CONTROL VALVE
- REMOVAL
- REMOVAL cont'd
- CLEANING
- INSTALLATION
- PUSHER AXLE SHOCK ABSORBER
- TANDEM AXLE TORQUE ROD LUBRICATION FITTINGS
- REPLACEMENT
- REAR AXLE SPRING LUBRICATION FITTINGS
- RADIATOR AND HEADLIGHT GUARD
- REMOVAL
- REMOVAL- CONTINUED
- REMOVAL- CONTINUED
- INSTALLATION - CONTINUED
- HOOD
- REMOVAL CONTINUED
- INSTALLATION cont'd
- CROSSBAR SUPPORTS
- CLEANING
- lNSTALLIATION
- lNSTALLIATION cont'd
- RIGHT SIDE PANEL
- REMOVAL
- CLEANING
- RIGHT SIDE PANEL - CONTINUED
- LEFT SIDE PANEL AND BRACKETS
- REMOVAL cont'd
- CLEANING
- INSTALLATION cont'd
- LATCHES, LATCH MOUNTING BRACKETS, AND CATCHES
- LATCH MOUNTING BRACKET REMOVAL
- LATCH MOUNTING BRACKET REMOVAL - CONTINUED
- CLEANING
- LATCH MOUNTING BRACKET INSTALLATION
- LATCH INSTALLATION
- LATCH INSTALUTION - CONTINUED
- REMOVAL
- VENTILATOR
- INSTALLATION
- GRAB HANDLE
- GRAB HANDLE - CONTINUED
- REMOVAL
- INSTALLATION cont'd
- VISORS
- ASHTRAY
- REMOVAL
- PASSENGER'S SEAT
- CLEANING/I NSPECTION
- DRIVER'S SEAT AND SUPPORT
- REMOVAL
- INSTALLATION
- SEAT BELTS
- DRIVER'S SEAT BELT REMOVAL
- PASSENGER'S SEAT BELT REMOVAL
- DRIVER'S SEAT BELT INSTALLATION
- FLOOR MAT
- Section XVII. WINCHES
- WINCH
- REMOVAL
- INSTALLATION
- WINCH - CONTINUED
- WINCH CABLE
- WINCH THROTTLE VALVE
- REMOVAL
- REMOVAL cont'd
- INSTALLATION
- INSTALLATION cont'd
- WINCH VALVES TO MOTORS HYDRAULIC LINES
- REMOVAL
- REMOVAL - CONTINUED
- REMOVAL - CONTINUED
- PUMP TO WINCH VALVES HYDRAULIC LINES
- REMOVAL cont'd
- REMOVAL - CONTINUED
- REMOVAL - CONTINUED
- INSTALLATION - CONTINUED
- WINCH HYDRAULIC VALVES
- ADJUSTMENT - CONTINUED
- WINCH HYDRAULIC VALVES - CONTINUED
- REMOVAL
- INSTALLATION cont'd
- HYDRAULIC RESERVOIR DRAINING AND FILLING
- DRAINING cont'd
- FILLING
- HYDRAULIC RESERVOIR
- REMOVAL
- REMOVAL cont'd
- REMOVAL- CONTINUED
- REMOVAL- CONTINUED
- REMOVAL- CONTINUED
- REMOVAL- CONTINUED
- INSTALLATION CONTINUED
- INSTALLATION CONTINUED
- HYDRAULIC OIL FILTER
- REMOVAL cont'd
- INSTALLATION
- WINCH PROPELLER SHAFT
- INSTALLATION
- Section XVIII. ACCESSORIES MAINTENANCE
- WINDSHIELD WASHER JET ASSEMBLY
- CLEANING/INSPECTION
- WINDSHIELD WASHER RESERVOIR
- ASSEMBLY
- WINDSHIELD WASHER CONTROL VALVE
- REMOVAL cont'd
- DISASSEMBLY
- WINDSHIELD WASHER NYLON AIR LINE
- WINDSHIELD WASHER RUBBER HOSE
- REMOVAL
- REMOVAL - CONTINUED
- INSTALLATION
- INSTALLATION - CONTINUED
- WINDSHIELD WIPER MOTOR
- REMOVAL
- REMOVAL cont'd
- REMOVAL - CONTINUED
- CLEANING
- ASSEMBLY
- INSTALLATION
- INSTALLATION - CONTINUED
- INSTALLATION - CONTINUED
- WIPER CONTROL VALVE
- REMOVAL
- REMOVAL- CONTINUED
- lNSPECTION/REPLACEMENT
- INSTALLATION
- WIPER ARM AND BLADE
- REMOVAL
- INSTALLATION cont'd
- WIPER AIR LINES
- WINDSHIELD WIPER AIR LINES
- REMOVAL - CONTINUED
- REMOVAL - CONTINUED
- REMOVAL - CONTINUED
- REMOVAL CONTINUED
- REMOVAL - CONTINUED
- REPAIR
- INSTALLATION CONTINUED
- INSTALLATION CONTINUED
- INSTALLATION CONTINUED
- INSTALLATION CONTINUED
- WIPER VENT LINES
- REMOVAL
- REMOVAL - CONTINUED
- lNSTALLATiON
- INSTALLATION CONTINUED
- INSTALLATION CONTINUED
- REAR VIEW MIRROR HEAD
- REMOVAL
- CONVEX MIRROR HEAD
- MIRROR DETENT LOOP ASSEMBLY
- REMOVAL
- INSTALLATION
- MIRROR MOUNTING TUBE ASSEMBLY
- REMOVAL
- REMOVAL CONTINUED
- REMOVAL CONTINUED
- REMOVAL CONTINUED
- REMOVAL CONTINUED
- INSTALLATION - CONTINUED
- INSTALLATION - CONTINUED
- INSTALLATION - CONTINUED
- INSTALLATION - CONTINUED
- SPOTTER MIRROR HEAD AND BRACKET
- INSTALLATION
- INSTALLATION
- REMOVAL
- REMOVAL - CONTINUED
- REMOVAL - CONTINUED
- INSTALLATION
- AIR HORN CHAIN
- INSTALLATION
- Air Horn
- REMOVAL
- REMOVAL cont'd
- DISASSEMBLY
- lNSPECTION/REPLACEMENT
- ASSEMBLY - CONTINUED
- INSTALLATION
- INSTALLATION CONTINUED
- ADJUSTMENT
- AIR HORN AIR LINES
- REMOVAL
- REMOVAL - CONTINUED
- INSTALLATION
- INSTALLATION - CONTINUED
- HEATER CORE
- REMOVAL
- REMOVAL cont'd
- INSTALLATION
- INSTALLATION cont'd
- HEATER MOTOR
- REMOVAL
- DEFROSTER KNOB AND CABLE
- INSTALLATION
- INSTALLATION CONTINUED
- HEATER ASSEMBLY
- REMOVAL
- REMOVAL cont'd
- REMOVAL - CONTINUED
- ASSEMBLY
- INSTALLATION
- INSTALLATION cont'd
- INSTALLATION - CONTINUED
- HEATER ASSEMBLY - CONTINUED
- HEATER KNOB AND CABLE
- REMOVAL cont'd
- INSTALLATION
- INSTALLATION
- HEATER DEFLECTOR
- DEFROSTER NOZZLE
- INSTALLATION
- DEFROSTER HOSE
- INSTALLATION
- HEATER HOSES
- REMOVAL
- REMOVAL cont'd
- REMOVAL - CONTINUED
- DISASSEMBLY
- ASSEMBLY
- lNSTALIATION
- INSTALLATION - CONTINUED
- HEATER HOSES - CONTINUED
- HEATER SHUTOFF VALVE
- REMOVAL- CONTINUED
- REMOVAL CONTINUED
- INSTALLATION
- INSTALLATION - CONTINUED
- HEATER CONTROL PANEL
- REMOVAL
- HEATER CONTROL PANEL - CONTINUED
- INSTALLATION
- INSTALLATION cont'd
- HEATER CONTROL PANEL BEZELS
- HEATER SWITCH cont'd
- INSTALLATION
- HEATER RESISTOR
- INSTALLATION
- HEATER MOTOR SUPPRESSOR
- CLEANING
- HEATER COOLANT RETURN ELBOW
- REMOVAL
- INSTALLATION
- DATA PLATES SECURED WITH BLIND RIVETS
- REPLACEMENT
- DATA PLATES AND DECALS SECURED WITH ADHESIVE
- DATA PLATES SECURED WITH DRIVESCREWS
- REPLACEMENT
- DATA PLATES SECURED WITH SELF-TAPPING SCREWS
- ENGINE DATA PLATE
- REPLACEMENT
- INSTRUMENT PANEL NON-ILLUMINATED LABEL ASSEMBLY
- REMOVAL
- REMOVAL CONTINUED
- INSTALLATION cont'd
- APPENDIX A REFERENCES
- REFERENCES cont'd
- Appendix B MAINTENANCE ALLOCATION CHART
- MAINTENANCE FUNCTIONS - CONTINUED
- EXPLANATION OF COLUMNS IN THE MAC, SECTION II
- EXPLANATION OF COLUMNS IN TOOLS AND TEST EQUIPMENT REQUIREMENTS, SECTION Ill
- Section Il. MAINTENANCE ALLOCATION CHART
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- MAINTENANCE ALLOCATION CHART - CONTINUED
- Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
- TOOL AND TEST EQUIPMENT REQUIREMENTS - CONTINUED
- TOOL AND TEST EQUIPMENT REQUIREMENTS - CONTINUED
- TOOL AND TEST EQUIPMENT REQUIREMENTS - CONTINUED
- TOOL AND TEST EQUIPMENT REQUIREMENTS - CONTINUED
- TOOL AND TEST EQUIPMENT REQUIREMENTS - CONTINUED
- TOOL AND TEST EQUIPMENT REQUIREMENTS - CONTINUED
- TOOL AND TEST EQUIPMENT REQUIREMENTS - CONTINUED
- TOOL AND TEST EQUIPMENT REQUIREMENTS - CONTINUED
- APPENDIX C EXPENDABLE SUPPLIES AND MATERIALS LIST
- Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST
- EXPENDABLE SUPPLIES AND MATERIALS LIST - CONTINUED
- APPENDIX E TORQUE LIMITS
- NOTE
- Appendix F SCHEMATIC DIAGRAMS
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- WIRE LIST - CONTINUED
- Section Il. ELECTRICAL SCHEMATIC SYMBOLS
- ELECTRICAL SCHEMATIC SYMBOLS - CONTINUED
- Figure
- Figure
- Figure
- Figure
- Figure
- Air Schematic (Sheet 1 of 3)
- Air Schematic (Sheet 2 of 3)
- Air Schematic (Sheet 3 of 3)
- Hydraulic Schematic (Sheet 1 of 3)
- Hydraulic Schematic (Sheet 2 of 3)
- Hydraulic Schematic (Sheet 3 of 3)
- GLOSSARY
- Section II. DEFINITION OF UNUSUAL TERMS - CONTINUED
- INDEX
- INDEX - CONTINUED
- INDEX - CONTINUED
- INDEX - CONTINUED
- INDEX - CONTINUED
- INDEX - CONTINUED
- INDEX - CONTINUED
- INDEX - CONTINUED
- The Metric System and Equivalents
- Recommended Changes to Equipment Technical Publications
- Recommended Changes to Equipment Technical Publications
- TM-9-2320-270-20-3
- Recommended Changes to Equipment Technical Publications
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- Recommended Changes to Equipment Technical Publications
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- Recommended Changes to Equipment Technical Publications
- Recommended Changes to Equipment Technical Publications
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- Distribution
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- Recommended Changes to Equipment Technical Publications
- Recommended Changes to Equipment Technical Publications
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