TM-9-2320-270-20-1 Truck Tractor Commercial Heavy Equipment Transporter (C-H ET) 85 000 GVWR 8 X 6 M911(NSN <a href="//www.tpub.com/content/logistics/23/20/01-025-3733.htm">2320-01-025-3733</a>) Manual

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TM-9-2320-270-20-1

ORGANIZATIONAL MAINTENANCE Volume 1 of 3
ORGANIZATIONAL MAINTENANCE Volume 1 of 3
WARNING
WARNING
WARNING
WARNING
WARNING
TABLE OF CONTENTS
TABLE OF CONTENTS - CONTINUED
TABLE OF CONTENTS - CONTINUED
HOW TO USE THIS MANUAL - CONTINUED
Figure
CHAPTER 1 NTRODUCTION
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES - CONTINUED
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES - CONTINUED
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES - CONTINUED
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES - CONTINUED
IDENTIFICATION AND WARRANTY PLATES - CONTINUED
EQUIPMENT DATA
EQUIPMENT DATA - CONTINUED
EQUIPMENT DATA - CONTINUED
EQUIPMENT DATA - CONTINUED
EQUIPMENT DATA - CONTINUED
EQUIPMENT DATA - CONTINUED
Section Ill. TECHNICAL PRINCIPLES OF OPERATION
ENGINE AND DRIVE TRAIN - CONTINUED
FUEL SYSTEM
EXHAUST SYSTEM
COOLING SYSTEM
COOLING SYSTEM - CONTINUED
ELECTRICAL SYSTEM
AIRBRAKE SYSTEM
AIRBRAKE SYSTEM - CONTINUED
CHAPTER 2 INTEGRATED SYSTEMS MAINTENANCE INSTRUCTIONS
SERVICE UPON RECEIPT CHECKLIST - CONTINUED
SERVICING
Section Ill. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
GENERAL SERVICE AND INSPECTION PROCEDURES - CONTINUED
SPECIFIC PMCS PROCEDURES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - CONTINUED
CHAPTER 3 TROUBLESHOOTING
ELECTRICAL SYSTEM
PERSONNEL HEATER AND DEFROSTER SYSTEM
Section Il. TROUBLESHOOTING PROCEDURES
TROUBLESHOOTING - CONTINUED
ENGINE FAILS TO CRANK CONTINUED.
ENGINE FAILS TO CRANK CONTINUED.
ENGINE FAILS TO CRANK CONTINUED.
ENGINE FAILS TO CRANK CONTINUED.
ENGINE FAILS TO CRANK CONTINUED.
ENGINE FAILS TO CRANK CONTINUED.
ENGINE FAILS TO CRANK CONTINUED.
ENGINE FAILS TO CRANK CONTINUED.
ENGINE CRANKS BUT FAILS TO START (ABOVE 40F) (4.4C).
ENGINE CRANKS BUT FAILS TO START (ABOVE 40F) (4.4C). cont'd
ENGINE CRANKS BUT FAILS TO START (ABOVE 40F) (4.4C) - CONTINUED.
ENGINE CRANKS BUT FAILS TO START (BELOW 40F) (4.4C).
ENGINE CRANKS BUT FAILS TO START (BELOW 40F) (4.4C) CONTINUED.
ENGINE CRANKS BUT FAILS TO START (BELOW 40F) (4.4C) CONTINUED.
ENGINE LACKS POWER
ENGINE LACKS POWER. cont'd
ENGINE LACKS POWER - CONTINUED.
ENGINE RUNS ROUGH.
ENGINE RUNS ROUGH CONTINUED.
ENGINE RUNS ROUGH CONTINUED.
ENGINE RUNS ROUGH CONTINUED.
ENGINE USES TOO MUCH OIL (MORE THAN 10 QUARTS PER 1,000 MILES) (7 LITERS PER 1200 km)
ENGINE OIL PRESSURE GAGE SHOWS incorrect PRESSURE DURING Operation
ENGINE OIL PRESSURE GAGE SHOWS incorrect PRESSURE DURING Operation cont'd
ENGINE OIL PRESSURE GAGE SHOWS INCORRECT PRESSURE DURING OPERATION
ENGINE USES TOO MUCH FUEL (LESS THAN 2 MILES PER GALLON) (.8 KM PER LITER).
FUEL LEVEL GAGE SHOWS INCORRECT FUEL LEVEL.
FUEL LEVEL GAGE SHOWS INCORRECT FUEL LEVEL. cont'd
FUEL LEVEL GAGE SHOWS INCORRECT FUEL LEVEL CONTINUED.
ENGINE OVERHEATS.
ENGINE OVERHEATS CONTINUED.
ENGINE DOES NOT REACH NORMAL OPERATING TEMPERATURE.
ENGINE WATER TEMPERATURE GAGE SHOWS INCORRECT TEMPERATURE DURING OPERATION
ENGINE WATER TEMPERATURE GAGE SHOWS INCORRECT TEMPERATURE DURING OPERATION cont'd
ENGINE WATER TEMPERATURE GAGE SHOWS lNCORRECT TEMPERATURE DURlNG OPERATlON
ENGINE WILL NOT SHUTDOWN.
ENGINE WILL NOT SHUT DOWN - CONTINUED.
ENGINE WILL NOT SHUT DOWN - CONTINUED.
ENGINE WILL NOT SHUT DOWN CONTINUED.
ELECTRICAL SYSTEM
BATTERY VOLTMETER SHOWS INCORRECT VOLTAGE DURING OPERATION
ONE HEADLIGHT DOES NOT WORK.
BOTH HEADLIGHTS DO NOT WORK.
BOTH HEADLIGHTS DO NOT WORK.
BOTH HEADLIGHTS DO NOT WORK. cont'd
BOTH HEADLIGHTS DO NOT WORK. cont'd
BOTH HEADLIGHTS DO NOT WORK CONTINUED.
High Beam Indicator Does Not Work
DIRECTIONAL INDICATOR LIGHT DOES NOT WORK.
FRONT DIRECTIONAL SIGNAL CONTROL LIGHT DOES NOT WORK.
FRONT DIRECTIONAL LIGHT DOES NOT WORK - CONTINUED.
FRONT DIRECTIONAL LIGHT DOES NOT WORK - CONTINUED.
REAR DIRECTIONAL LIGHT DOES NOT WORK
REAR DIRECTIONAL LIGHT DOES NOT WORK. cont'd
CLEARANCE LIGHT DOES NOT WORK.
BACKUP LIGHT DOES NOT WORK.
BACKUP LIGHT DOES NOT WORK CONTINUED.
SIDE MARKER LIGHT DOES NOT WORK.
SIDE MARKER LIGHT DOES NOT WORK - CONTINUED.
TAILLIGHT DOES NOT WORK.
TAILLIGHT DOES NOT WORK - CONTINUED
BLACKOUT HEADLIGHT OR MARKER LIGHT DOES NOT WORK
BLACKOUT HEADLIGHT OR MARKER LIGHT DOES NOT WORK - CONTINUED
BLACKOUT TAILLIGHT DOES NOT WORK.
BLACKOUT TAILLIGHT DOES NOT WORK - CONTINUED
SHIFT CONTROL LIGHT DOES NOT WORK
TACHOGRAPH LIGHT DOES NOT WORK
WARNING LIGHT DOES NOT WORK
WARNING LIGHT DOES NOT WORK CONTINUED
WARNING LIGHT DOES NOT WORK CONTINUED
WARNING LIGHT DOES NOT WORK CONTINUED
INSTRUMENT PANEL GAGE LIGHT DOES NOT WORK
INSTRUMENT PANEL GAGE LIGHT DOES NOT WORK CONTINUED.
INSTRUMENT PANEL GAGE LIGHT DOES NOT WORK CONTINUED.
INSTRUMENT PANEL GAGE LIGHT DOES NOT WORK CONTINUED.
WORK LIGHT DOES NOT WORK
WORK LIGHT DOES NOT WORK CONTINUED.
WORK LIGHT DOES NOT WORK CONTINUED.
DOME LIGHT DOES NOT WORK.
DOME LIGHT DOES NOT WORK.
DOME LIGHT DOES NOT WORK - CONTINUED
STOPLIGHT DOES NOT WORK WHEN TRACTOR BRAKES ARE APPLIED
STOPLIGHT DOES NOT WORK WHEN TRACTOR BRAKES ARE APPLIED - CONTINUED
STOPLIGHT DOES NOT WORK WHEN TRACTOR BRAKES ARE APPLIED - CONTINUED
STOPLIGHT DOES NOT WORK WHEN TRACTOR BRAKES ARE APPLIED CONTINUED
STOPLIGHT DOES NOT WORK WHEN TRACTOR BRAKES ARE APPLIED CONTINUED
STOPLIGHT DOES NOT WORK WHEN TRACTOR BRAKES ARE APPLIED - CONTINUED
STOPLIGHT DOES NOT WORK WHEN TRACTOR BRAKES ARE APPLIED - CONTINUED
STOPLIGHT DOES NOT WORK WHEN TRACTOR BRAKES ARE APPLIED - CONTINUED
PARKING BRAKE VALVE STOPLIGHT SWITCH INOPERATIVE.
PARKING BRAKE VALVE STOPLIGHT SWITCH INOPERATIVE CONTINUED
HORN INOPERATIVE
HORN INOPERATIVE CONTINUED
HORN INOPERATIVE CONTINUED
HORN INOPERATIVE CONTINUED
HORN INOPERATIVE (WARNING DEVICE DOES NOT SOUND WHEN TRANSMISSION IS LEFT IN GEAR)
HORN INOPERATIVE (WARNING DEVICE DOES NOT SOUND WHEN TRANSMISSION IS LEFT IN GEAR) cont'd
TRANSMISSION
FOAMY OIL TRANSMISSION SLIPS OR OVERHEATS CONTINUED
SLOW OR ERRATIC TRANSMISSION SHIFTING
SLOW OR ERRATIC TRANSMISSION SHIFTING CONTINUED
HIGH TRANSMISSION OIL TEMPERATURE (ENGINE NOT OVERHEATING)
HIGH TRANSMISSION OIL TEMPERATURE (ENGINE NOT OVERHEATING) CONTINUED
TRANSMISSION OIL TEMPERATURE GAGE DOES NOT INDICATE CORRECT TEMPERATURE
TRANSMISSION OIL TEMPERATURE GAGE DOES NOT INDICATE CORRECT TEMPERATURE cont'd
TRANSMISSION OIL TEMPERATURE GAGE DOES NOT INDICATE CORRECT TEMPERATURE cont'd
LOSS OF DRIVE IN ALL RANGES
LOSS OF DRIVE IN ALL RANGES cont'd
LOSS OF DRIVE IN ALL RANGES CONTINUED
LOSS OF POWER
LOSS OF POWER CONTINUED
AUXILIARY TRANSMISSION
AUXILIARY TRANSMISSION FAILS TO ENGAGE IN LOW OR DIRECT
NOISY AUXILIARY TRANSMISSION
TRANSFER CASE
AXLES AND PROPELLER SHAFTS
LUBRICANT LEAKING FROM DIFFERENTIAL BREATHER (ANY AXLE)
CONTINUOUS AXLE OR WHEEL NOISE (ANY AXLE)
DIFFERENTIAL CARRIER ASSEMBLY OVERHEATING
EXCESSIVE NOISE OR VIBRATION IN PROPELLER SHAFT
FORWARD TANDEM AXLE DIFFERENTIAL LOCKUP FAILS TO ENGAGE OR DISENGAGE
TANDEM AXLE NOT TRACKING PROPERLY
TANDEM AXLE NOT TRACKING PROPERLY CONTINUED
AIRBRAKE SYSTEM
NO OR LOW AIR PRESSURE CONTINUED
NO OR LOW AIR PRESSURE CONTINUED
NO OR LOW AIR PRESSURE CONTINUED
EXCESSIVE AIR PRESSURE
EXCESSIVE AIR PRESSURE CONTINUED
SPRING BRAKES WILL NOT RELEASE
SPRING BRAKES WILL NOT RELEASE CONTINUED
SPRING BRAKE WILL NOT RELEASE (ONE OR MORE WHEELS)
SPRING BRAKE WILL NOT RELEASE (ONE OR MORE WHEELS) - CONTINUED
SPRING BRAKES DO NOT APPLY
SPRING BRAKES DO NOT APPLY CONTINUED
SERVICE BRAKES FAIL TO APPLY OR RELEASE, OR APPLY OR RELEASE SLOWLY
SERVICE BRAKES FAIL TO APPLY OR RELEASE, OR APPLY OR RELEASE SLOWLY cont'd
SERVICE BRAKES FAIL TO APPLY OR RELEASE, OR APPLY OR RELEASE SLOWLY cont'd
SERVICE BRAKES FAIL TO APPLY OR RELEASE, OR APPLY OR RELEASE SLOWLY CONTINUED
SERVICE BRAKES FAIL TO APPLY OR RELEASE, OR APPLY OR RELEASE SLOWLY CONTINUED
SERVICE BRAKES FAIL TO APPLY OR RELEASE, OR APPLY OR RELEASE SLOWLY CONTINUED
UNEVEN OR ERRATIC SERVICE BRAKES ON TANDEM AXLE WHEELS
UNEVEN OR ERRATIC SERVICE BRAKES ON TANDEM AXLE WHEELS CONTINUED
UNEVEN OR ERRATIC SERVICE BRAKES ON TANDEM AXLE WHEELS CONTINUED.
UNEVEN OR ERRATIC SERVICE BRAKES ON TANDEM AXLE WHEELS CONTINUED
UNEVEN OR ERRATIC SERVICE BRAKES ON FRONT WHEELS
UNEVEN OR ERRATIC SERVICE BRAKES ON FRONT WHEELS - CONTINUED
UNEVEN OR ERRATIC SERVICE BRAKES ON FRONT WHEELS - CONTINUED
UNEVEN OR ERRATIC SERVICE BRAKES ON PUSHER AXLE
UNEVEN OR ERRATIC SERVICE BRAKES ON PUSHER AXLE
UNEVEN OR ERRATIC SERVICE BRAKES ON PUSHER AXLE - CONTINUED
SERVICE BRAKES DO NOT RESPOND WHEN APPLIED BY TRAILER BRAKE HAND CONTROL
SERVICE BRAKES DO NOT RESPOND WHEN APPLIED BY TRAILER BRAKE HAND CONTROL cont'd
SERVICE BRAKES DO NOT RESPOND WHEN APPLIED BY TRAILER BRAKE HAND CONTROL cont'd
SEVERE PRESSURE DROP WHEN BRAKE PEDAL IS APPLIED OVER 25 PSI (172 KPA)
SEVERE PRESSURE DROP WHEN BRAKE PEDAL IS APPLIED OVER 25 PSI (172 KPA)
SEVERE PRESSURE DROP WHEN BRAKE PEDAL IS APPLIED OVER 25 PSI (172 KPA). cont'd
SEVERE PRESSURE DROP WHEN BRAKE PEDAL IS APPLIED OVER 25 PSI (172 KPA). cont'd
SEVERE PRESSURE DROP WHEN BRAKE PEDAL IS APPLIED OVER 25 PSI (172 KPA). cont'd
SEVERE PRESSURE DROP WHEN BRAKE PEDAL IS APPLIED OVER 25 PSI (172 KPA). cont'd
SEVERE PRESSURE DROP WHEN BRAKE PEDAL IS APPLIED OVER 25 PSI (172 KPA). cont'd
SERVICE BRAKES DO NOT WORK WHEN TRUCK IS BEING TOWED
SERVICE BRAKES DO NOT WORK WHEN TRUCK IS BEING TOWED CONTINUED
SERVICE BRAKES DO NOT WORK WHEN TRUCK IS BEING TOWED CONTINUED
SERVICE BRAKES DO NOT WORK WHEN TRUCK IS BEING TOWED CONTINUED
SERVICE BRAKES DO NOT WORK WHEN TRUCK IS BEING TOWED CONTINUED
SERVICE BRAKES DO NOT WORK WHEN TRUCK IS BEING TOWED CONTINUED
AIR HORN
WHEELS AND TIRES
STEERING
HARD STEERING - CONTINUED
HARD STEERING - CONTINUED
HARD STEERING - CONTINUED
SUSPENSION
VEHICLE WANDERS OR PULLS TO ONE SIDE - CONTINUED
VEHICLE WANDERS OR PULLS TO ONE SIDE - CONTINUED
PUSHER AXLE WILL NOT RAISE OR LOWER
PUSHER AXLE WILL NOT RAISE OR LOWER cont'd
PUSHER AXLE WILL NOT RAISE OR LOWER CONTINUED
PUSHER AXLE WILL NOT RAISE OR LOWER CONTINUED
PUSHER AXLE WILL NOT RAISE OR LOWER - CONTINUED
WINCH SYSTEM
NEITHER WINCH OPERATES CONTINUED
NEITHER WINCH OPERATES CONTINUED
NEITHER WINCH OPERATES - CONTINUED
NEITHER WINCH OPERATES - CONTINUED
NEITHER WINCH OPERATES - CONTINUED.
NEITHER WINCH OPERATES - CONTINUED
NEITHER WINCH OPERATES CONTINUED
NEITHER WINCH OPERATES CONTINUED.
NEITHER WINCH OPERATES CONTINUED.
NEITHER WINCH OPERATES CONTINUED.
NEITHER WINCH OPERATES CONTINUED.
NEITHER WINCH OPERATES CONTINUED.
NEITHER WINCH OPERATES CONTINUED.
ONE WINCH DOES NOT WORK.
PERSONNEL HEATER AND DEFROSTER SYSTEM
PERSONNEL HEATER AND DEFROSTER SYSTEM
HEATER MOTOR DOES NOT WORK - CONTINUED.
HEATER BLOWS COLD AIR.
HEATER BLOWS COLD AIR CONTINUED.
WINDSHIELD WIPERS AND WASHERS
WINDSHIELD WASHERS DO NOT WORK - CONTINUED
WINDSHIELD WASHERS DO NOT WORK - CONTINUED
WINDSHIELD WIPERS DO NOT WORK, OR WORK SLOWLY
WINDSHIELD WIPERS DO NOT WORK, OR WORK SLOWLY cont'd
WINDSHIELD WIPERS DO NOT WORK, OR WORK SLOWLY - CONTINUED
CHAPTER 4 MAINTENANCE INSTRUCTIONS
WORK SAFETY
CLEANING - CONTINUED
INSPECTION
SOLDERING
WIRE TERMINAL LUG AND CONNECTOR REPLACEMENT - CONTINUED
ELECTRICAL GROUND POINTS
TEFLON TAPE
AIR SYSTEM LEAK CHECK - CONTINUED
ENGINE - CONTINUED
ENGINE - CONTINUED
ROCKER ARM AND VALVE COVER AND GASKET
ROCKER ARM AND VALVE COVER AND GASKET - CONTINUED
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY CONTINUED
ROCKER ARM AND VALVE COVER AND GASKET - CONTINUED
ROCKER ARM AND VALVE COVER AND GASKET FOR EARLY T ENGINE
REMOVAL cont'd
DISASSEMBLY
ASSEMBLY
ASSEMBLY CONTINUED
ASSEMBLY CONTINUED
OIL FILTER
REMOVAL cont'd
DISASSEMBLY
ASSEMBLY
ASSEMBLY CONTINUED
OIL FILTER - CONTINUED
OIL LEVEL GAGE
S e c t i o n Ill. FUEL SYSTEM MAINTENANCE
FUEL SYSTEM
FUEL SYSTEM PURGING
FUEL SYSTEM PURGING - CONTINUED
FUEL SYSTEM PURGING - CONTINUED
FUEL SYSTEM PURGING - CONTINUED
FUEL PUMP
REMOVAL CONTINUED
REMOVAL CONTINUED
FUEL PUMP TO FUEL FILTER LINE AND FITTINGS
CLEANING AND INSPECTION
FUEL FILTER TO ENGINE LINES AND FITTINGS
REMOVAL cont'd
INSTALLATION
AIR CLEANER FILTERS
REMOVAL CONTINUED
CLEANING AND INSPECTION
INSTALLATION CONTINUED
AIR CLEANER ASSEMBLY
AIR CLEANER ASSEMBLY - CONTINUED
REMOVAL
DISASSEMBLY
DISASSEMBLY
DISASSEMBLY CONTINUED
DISASSEMBLY CONTINUED
DISASSEMBLY CONTINUED
DISASSEMBLY CONTINUED
ASSEMBLY CONTINUED
ASSEMBLY CONTINUED
ASSEMBLY CONTINUED
ASSEMBLY CONTINUED
ASSEMBLY CONTINUED
ASSEMBLY CONTINUED
AIR CLEANER HOSES AND AIR RESTRICTION INDICATOR
INSTALLATION
FUEL TANKS
RIGHT FUEL TANK REMOVAL
RIGHT FUEL TANK REMOVAL- CONTINUED
RIGHT FUEL TANK REMOVAL- CONTINUED
RIGHT FUEL TANK REMOVAL- CONTINUED
RIGHT FUEL TANK REMOVAL- CONTINUED
LEFT FUEL TANK REMOVAL - CONTINUED
CLEANING AND INSPECTION
LEFT FUEL TANK INSTALLATION CONTINUED
RIGHT FUEL TANK INSTALLATION
RIGHT FUEL TANK INSTALLATION cont'd
RIGHT FUEL TANK INSTALLATION CONTINUED
RIGHT FUEL TANK INSTALLATION CONTINUED
RIGHT FUEL TANK INSTALLATION - CONTINUED
FUEL TANK TO FUEL TANK LINE AND FlTTINGS
FUEL TANK TO FUEL TANK LINE AND FlTTINGS
REMOVAL
REMOVAL CONTINUED
REMOVAL CONTINUED
INSTALLATION CONTINUED
RIGHT FUEL TANK TO FUEL STRAINER LINE AND FITTINGS
REMOVAL
REMOVAL
FUEL STRAINER TO FUEL PUMP LINES AND FITTINGS
REMOVAL
REMOVAL CONTINUED
REMOVAL CONTINUED
REMOVAL CONTINUED
INSTALLATION
INSTALLATION CONTINUED
INSTALLATION CONTINUED
FUEL RETURN LINES AND FITTINGS
REMOVAL
REMOVAL - CONTINUED
REMOVAL - CONTINUED
REMOVAL CONTINUED
CLEANING AND INSPECTION
INSTALLATION
INSTALLATION
INSTALLATION CONTINUED
INSTALLATION CONTINUED
INSTALLATION CONTINUED
INSTALLATION CONTINUED
FUEL FILTER AND COVER
CLEANING AND INSPECTION
INSTALLATION
FUEL FILTER AND COVER - CONTINUED
FUEL STRAINER, COVER, AND BRACKET
CLEANING AND INSPECTION
INSTALLATION
FUEL STRAINER, COVER, AND BRACKET - CONTINUED
REMOVAL
REMOVAL cont'd
REMOVAL CONTINUED
REMOVAL CONTINUED
INSTALLATION
INSTALLATION cont'd
INSTALLATION CONTINUED
ETHER STARTING KIT - CONTINUED
ACCELERATOR ASSEMBLY
INSTALLATION cont'd
ENGINE THROTTLE CONTROL
CLEANING AND INSPECTION
INSTALLATION - CONTINUED
Section IV. EXHAUST SYSTEM MAINTENANCE
REMOVAL
CLEANING AND INSPECTION
INSTALLATION
INSTALLATION cont'd
MUFFLER
REMOVAL cont'd
REMOVAL - CONTINUED
CLEANING AND INSPECTION
INSTALLATION CONTINUED
INSTALLATION CONTINUED
INSTALLATION CONTINUED
Section V. COOLING SYSTEM MAINTENANCE
REMOVAL
CLEANING AND INSPECTION
INSTALLATION - CONTINUED
HEAT EXCHANGER
REMOVAL
INSTALLATION
INSTALLATION CONTINUED
RADIATOR GUARDS AND SHROUDS
REMOVAL
REMOVAL cont'd
REMOVAL- CONTINUED
REMOVAL- CONTINUED
CLEANING AND INSPECTION
INSTALLATION
INSTALLATION - CONTINUED
INSTALLATION - CONTINUED
RADIATOR HOSES AND FITTINGS
REMOVAL cont'd
REMOVAL - CONTINUED
REMOVAL - CONTINUED
REMOVAL - CONTINUED
INSTALLATION
INSTALLATION CONTINUED
INSTALLATION CONTINUED
HEAT EXCHANGER HOSES, TUBES, AND FlTTlNGS
REMOVAL
REMOVAL - CONTINUED
INSTALLATION
INSTALLATION - CONTINUED
THERMOSTATS
RIGHT THERMOSTAT REMOVAL
RIGHT THERMOSTAT REMOVAL cont'd
RIGHT THERMOSTAT REMOVAL - CONTINUED
RIGHT THERMOSTAT REMOVAL - CONTINUED
LEFT THERMOSTAT REMOVAL - CONTINUED
LEFT THERMOSTAT INSTALLATION
RIGHT THERMOSTAT INSTALLATION
RIGHT THERMOSTAT INSTALLATION cont'd
THERMOSTAT HOUSINGS
RIGHT SIDE THERMOSTAT HOUSING REMOVAL
RIGHT SIDE THERMOSTAT HOUSING REMOVAL CONTINUED
RIGHT SIDE THERMOSTAT HOUSING REMOVAL CONTINUED
RIGHT SIDE THERMOSTAT HOUSING REMOVAL CONTINUED
RIGHT SIDE THERMOSTAT HOUSING DISASSEMBLY
LEFT SIDE THERMOSTAT HOUSING REMOVAL
LEFT SIDE THERMOSTAT HOUSING REMOVAL cont'd
LEFT SIDE THERMOSTAT HOUSING REMOVAL CONTINUED
CLEANING AND INSPECTION
LEFT SIDE THERMOSTAT HOUSING ASSEMBLY
THERMOSTAT HOUSINGS - CONTINUED
LEFT THERMOSTAT HOUSING INSTALLATION - CONTINUED
RIGHT SIDE THERMOSTAT HOUSING ASSEMBLY
RIGHT SIDE THERMOSTAT HOUSING INSTALLATION
RIGHT SIDE THERMOSTAT HOUSING INSTALLATION cont'd
FAN
INSTALLATION
FAN BELTS
INSTALLATION
ADJUSTMENT
ADJUSTMENT cont'd
FAN CLUTCH DRIVE
THERMAL AIR VALVE
REMOVAL
FAN CLUTCH DRIVE HOSES AND FITTlNGS
OIL HOSES REMOVAL
OIL HOSES REMOVAL cont'd
AIR HOSES REMOVAL
AIR HOSES REMOVAL cont'd
OIL HOSES INSTALLATION
OIL HOSES INSTALLATION cont'd
Section VI. ELECTRICAL SYSTEM MAINTENANCE
ALTERNATOR
REMOVAL
REMOVAL cont'd
REMOVAL CONTINUED
REMOVAL CONTINUED
INSTALLATION CONTINUED
INSTALLATION CONTINUED
ADJUSTMENT- CONTINUED
ALTERNATOR DRIVE BELTS
REMOVAL
REMOVAL cont'd
ADJUSTMENT
ALTERNATOR DRIVE BELTS - CONTINUED
STARTER
REMOVAL
REMOVAL - CONTINUED
REMOVAL - CONTINUED
MAGNETIC SWITCH
REMOVAL cont'd
REMOVAL - CONTINUED
REMOVAL - CONTINUED
STARTER RELAY
REMOVAL cont'd
INSTALLATION
NEUTRAL SAFETY RELAY
REMOVAL CONTINUED
INSTALLATION
DOOR AJAR WARNING RELAY
lNSTALLATION
INSTALLATION CONTINUED
OPEN
IGNITION SWITCH
INSTALLATION
INSTALLATION - CONTINUED
ENGINE STOP SWITCH
REMOVAL CONTINUED
WARNING AND INDICATING LAMP
REMOVAL
WARNING AND INDICATING LAMP ASSEMBLY
REMOVAL
INSTALLATION
INSTALLATION CONTINUED
REMOVAL
lNSTALLATION
OIL PRESSURE GAGE
REMOVAL
REMOVAL cont'd
WATER TEMPERATURE GAGE
REMOVAL cont'd
INSTALLATION
BATTERY GAGE VOLTMETER
REMOVAL
INSTALLATION cont'd
FUEL GAGE
REMOVAL cont'd
INSTALLATION
TRANSMISSION OIL TEMPERATURE GAGE
REMOVAL CONTINUED
INSTALLATION
INSTRUMENT PANEL LAMP
INSTALLATION
HIGH BEAM INDICATOR LAMP
HIGH BEAM INDICATOR LAMP - CONTINUED
HIGH BEAM INDICATING LAMP ASSEMBLY
INSTALLATION cont'd
TACHOGRAPH RECORDING CHART PACK
INSTALLATION
INSTALLATION - CONTINUED
TACHOGRAPH LAMPS
REMOVAL
INSTALLATION
LIGHT CONTROL RHEOSTAT
INSTALLATION
LIGHT SWITCH
INSTALLATION
INSTALLATION - CONTINUED
CLEARANCE LIGHT SWITCH
REMOVAL
INSTALLATION cont'd
DOME LIGHT SWITCH AND WARNING LIGHT SWITCH
INSTALLATION
WORK LIGHT SWITCH
INSTALLATION
BLACKOUT LIGHT SWITCH
REMOVAL
REMOVAL - CONTINUED
REMOVAL - CONTINUED
INSTALLATION CONTINUED
INSTALLATION CONTINUED
CIRCUIT BREAKERS
INSTALLATION
INSTRUMENT PANEL LABEL ASSEMBLY
INSTRUMENT PANEL LABEL ASSEMBLY - CONTINUED
REMOVAL
REMOVAL cont'd
INSTALLATION
INSTALLATION cont'd
DOOR AJAR WARNING SWITCH
INSTALLATION
DIRECTIONAL SIGNAL CONTROL
REMOVAL
REMOVAL - CONTINUED
INSTALLATION
DIRECTIONAL SIGNAL FLASHER
INSTALLATION
DIRECTIONAL SIGNAL CONTROL INDICATOR LAMP
WARNING BUZZER
REMOVAL - CONTINUED
DIODE ASSEMBLY
REMOVAL
BACKUP LIGHT ASSEMBLY
REMOVAL CONTINUED
DISASSEMBLY
ASSEMBLY CONTINUED
DOME LIGHT
REMOVAL
INSTALLATION
WORK LIGHT
REMOVAL
DISASSEMBLY
DISASSEMBLY cont'd
DISASSEMBLY - CONTINUED
ASSEMBLY cont'd
ASSEMBLY - CONTINUED
ASSEMBLY - CONTINUED
INSTALLATION CONTINUED
INSTALLATION CONTINUED
CLEARANCE LIGHTS
REMOVAL
REMOVAL CONTINUED
INSTALLATION
INSTALLATION - CONTINUED
INSTALLATION - CONTINUED
HEADLIGHT ASSEMBLY
REMOVAL
REMOVAL - CONTINUED
REMOVAL - CONTINUED
DISASSEMBLY
ASSEMBLY cont'd
INSTALLATION
INSTALLATION cont'd
INSTALLATION - CONTINUED
ALINEMENT
ALINEMENT CONTINUED
ALINEMENT CONTINUED
ALINEMENT CONTINUED
ALINEMENT CONTINUED
WARNING LIGHT
DISASSEMBLY
DISASSEMBLY CONTINUED
INSTALLATION
STOPLIGHT AND TAILLIGHT ASSEMBLY
REMOVAL
DISASSEMBLY
INSTALLATION
FRONT TURN SIGNAL AND SIDE MARKER LIGHT ASSEMBLY
REMOVAL
DISASSEMBLY
DISASSEMBLY cont'd
INSTALLATION
INSTALLATION cont'd
BLACKOUT STOPLIGHT AND TAILLIGHT ASSEMBLY
REMOVAL
DISASSEMBLY
ASSEMBLY
ASSEMBLY - CONTINUED
lNSTALLATION
FRONT BLACKOUT MARKER LIGHT ASSEMBLY
DISASSEMBLY
ASSEMBLY
FRONT BLACKOUT MARKER LIGHT ASSEMBLY - CONTINUED
BLACKOUT HEADLIGHT ASSEMBLY
DISASSEMBLY cont'd
ASSEMBLY
INSTALLATION cont'd
FUEL GAGE SENDING UNIT
REMOVAL cont'd
INSTALLATION
OIL PRESSURE SENDING UNIT AND LOW OIL PRESSURE SWITCH
REMOVAL - CONTINUED
CLEANING
INSPECTION
INSTALLATION
TRANSMISSION OIL TEMPERATURE SENDING UNIT
INSTALLATION
PRIMARY AIR SYSTEM LOW PRESSURE SWITCH
CLEANING/INSPECTION
SECONDARY AIR SYSTEM LOW PRESSURE SWITCH
INSTALLATION
INTERAXLE DIFFERENTIAL AND TRANSFER CASE WARNING LIGHT SWITCH
CLEANING/INSPECTION
INSTALLATION
TREADLE VALVE STOPLIGHT SWITCH
REMOVAL CONTINUED
TREADLE VALVE STOPLIGHT SWITCH - CONTINUED
TRAILER BRAKE STOPLIGHT SWITCH
INSTALLATION
PTO NEUTRAL SAFETY SWITCH
INSTALLATION
AUXILIARY TRANSMISSION NEUTRAL SAFETY SWITCH
INSTALLATION
WATER TEMPERATURE SENDING UNIT
INSTALLATION
HIGH WATER TEMPERATURE SWITCH
CLEANING/lNSPECTION
SPEEDOMETER AND TACHOMETER SENDING UNIT
INSTALLATION
ENGINE SHUTDOWN SOLENOID, LINK, AND LEVER
REMOVAL
REMOVAL CONTINUED
REMOVAL CONTINUED
INSTALLATION - CONTINUED
INSTALLATION - CONTINUED
INSTALLATION - CONTINUED
INSTALLATION - CONTINUED
ADJUSTMENT CONTINUED
REMOVAL
REMOVAL CONTINUED
WINCH CONTROL PANEL AUXILIARY THROTTLE SWITCH
REMOVAL
INSTALLATION
INSTALLATION CONTINUED
HORN BUTTON ASSEMBLY
HORNS AND RELAY
REMOVAL cont'd
REMOVAL CONTINUED
INSTALLATION
INSTALLATION - CONTINUED
INSTALLATION - CONTINUED
BATTERY GROUND CABLE
CONNECT
BATTERY CABLES
REMOVAL
REMOVAL- CONTINUED
REMOVAL- CONTINUED
REMOVAL- CONTINUED
REMOVAL- CONTINUED
REMOVAL- CONTINUED
REMOVAL- CONTINUED
INSTALLATION CONTINUED
BATTERY CABLES - CONTINUED
INSTALLATION - CONTINUED
INSTALLATION - CONTINUED
INSTALLATION - CONTINUED
INSTALLATION - CONTINUED
INSTALLATION - CONTINUED
BATTERY CABLES - CONTINUED
BATTERIES
REMOVAL cont'd
CLEANING
INSTALLATION
BATTERY BOX AND BRACKETS
REMOVAL
REMOVAL CONTINUED
REMOVAL CONTINUED
DISASSEMBLY
ASSEMBLY
ASSEMBLY CONTINUED
INSTALLATION
INSTALLATION CONTINUED
INSTALLATION CONTINUED
OPTICAL RIBBON AND LIGHT SOURCE
REMOVAL
REMOVAL CONTINUED
REMOVAL CONTINUED
REMOVAL CONTINUED
DISASSEMBLY
INSTALLATION
INSTALLATION cont'd
INSTALLATION CONTINUED
INSTALLATION CONTINUED
INSTALLATION CONTINUED
INSTALLATION CONTINUED
BULKHEAD CONNECTORS
REMOVAL
REMOVAL CONTINUED
REPAIR
REPAIR CONTINUED
BULKHEAD CONNECTORS- CONTINUED
INSTALLATION CONTINUED
DEUTSCH CONNECTOR
REMOVAL
INSTALLATION
INTERVEHICULAR WIRING HARNESS RECEPTACLE COVER
INSTALLATION
INTERVEHICULAR WIRING HARNESS RECEPTACLE
INTERVEHICULAR WIRING HARNESS RECEPTACLE- CONTINUED
REPAIR
REPAIR cont'd
INSTALLATION
INSTALLATION cont'd
RUBBER WATERPROOF PLUG
INSTALLATION
RUBBER WATERPROOF CONNECTOR
REMOVAL
REMOVAL
REMOVAL
NEUTRAL SAFETY SWITCH AND BACKUP LIGHT SWITCH
REMOVAL
REMOVAL CONTINUED
lNSTALLATION cont'd
BACKUP LIGHT RELAY
REMOVAL
INSTALLATION
SHIFT CONTROL LAMP
REMOVAL
SHIFT CONTROL LAMP - CONTINUED
TOWING KIT STOPLIGHT SWITCH
INSTALLATION
INDEX
INDEX - CONTINUED
INDEX - CONTINUED
INDEX - CONTINUED
INDEX - CONTINUED
INDEX - CONTINUED
INDEX - CONTINUED
INDEX - CONTINUED
INDEX - CONTINUED
INDEX - CONTINUED
INDEX - CONTINUED
The Metric System and Equivalents
LEFT FUEL TANK INSTALLATION CONTINUED
TM-9-2320-270-20-1
Recommended Changes to Equipment Technical Publications
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Recommended Changes to Equipment Technical Publications
Recommended Changes to Equipment Technical Publications
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Recommended Changes to Equipment Technical Publications
Recommended Changes to Equipment Technical Publications
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Distribution
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Recommended Changes to Equipment Technical Publications
Recommended Changes to Equipment Technical Publications
Recommended Changes to Equipment Technical Publications
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