TM-55-1520-238-S

• TECHNICAL MANUAL
• ENVIRONMENTAL/HAZARDOUS MATERIAL INFORMATION
• WARNING
• PREPARATION FOR SHIPMENT FOR ARMY AH 64A HELICOPTER
• PREPARATION FOR SHIPMENT FOR ARMY AH 64A HELICOPTER
• PREPARATION FOR SHIPMENT FOR ARMY AH 64A HELICOPTER
• PREPARATION FOR SHIPMENT FOR ARMY AH 64A HELICOPTER
• PREPARATION FOR SHIPMENT FOR ARMY AH 64A HELICOPTER
• PREPARATION FOR SHIPMENT FOR ARMY AH 64A HELICOPTER
• PREPARATION FOR SHIPMENT FOR ARMY AH 64A HELICOPTER
• PREPARATION FOR SHIPMENT FOR ARMY AH 64A HELICOPTER
• LIST OF EFFECTIVE PAGES
• LIST OF EFFECTIVE PAGES (Cont)
• TABLE OF CONTENTS
• TABLE OF CONTENTS (cont)
• LIST OF ILLUSTRATIONS
• LIST OF ILLUSTRATIONS (cont)
• LIST OF ILLUSTRATIONS (cont)
• LIST OF TABLES
• Chapter 1. INTRODUCTION
• Figure 11. Basic Dimensions of AH-64A Helicopter
• CHARACTERISTICS OF SHIPMENT BY CARGO AIRCRAFT.
• Chapter 2. SHIPMENT BY CARGO AIRCRAFT
• Figure 21. Helicopter Preloading Condition for C-5 Cargo Aircraft Shipment
• Loading, Tiedown, and Offloading
• Table 21. Equipment Requirements for AH-64A Helicopter C-5 and C-17 Cargo Aircraft Shipment (Sheet 1 of 3)
• Table 21. Equipment Requirements for AH-64A Helicopter C-5 and C-17 Cargo Aircraft Shipment (Sheet 2 of 3)
• Table 21. Equipment Requirements for AH-64A Helicopter C-5 and C-17 Cargo Aircraft Shipment (Sheet 3 of 3)
• Section II. SHIPMENT BY C5 CARGO AIRCRAFT, FRONT DOOR LOADING AND UNLOADING
• Remove Main Rotor Blades.
• Position Drive Train.
• Figure 23. Removal and Installation of Main Rotor DeIce Power Distributor and Air Data System (ADS) Mast
• Figure 24. Removal and Installation of Fairings and Access Covers
• Remove 30MM Gun Wire Deflector.
• Figure 2-6. Removal and Installation of Horizontal Stabilator
• Remove Two Tail Rotor Blades (Helicopters Number One, Three, and Five Only).
• Remove and Stow Wings.
• Figure 28. Removal and Installation of Antennas
• Install Fly Away Covers.
• Figure 29. Removal, Stowage, and Installation of Wings (Sheet 1 of 2)
• Figure 29. Removal, Stowage, and Installation of Wings (Sheet 2 of 2)
• MARKING.
• Army Unit Responsibilities During Loading.
• Figure 212. Tail Wheel Approach Shoring
• Verify Preliminary Safety Procedures.
• Figure 214. Tail Wheel Swivel Lock and Yoke Components
• Load Four Main Rotor Blades
• Load Helicopter Number Three Tail First.
• Load Four Main Rotor Blades
• Load Four Main Rotor Blades.
• Figure 217. Tiedown Diagram
• HELICOPTER OFFLOADING (C5 AIRCRAFT, FRONT DOOR).
• Unload Four Main Rotor Blades
• Unload  Two  Horizontal  Stabilators.
• Install Wings.
• Install Two Tail Rotor Blades.
• Install 30MM Gun Wire Deflector.
• Section III. SHIPMENT BY C-5 CARGO AIRCRAFT, REAR DOOR LOADING AND UNLOADING
• Remove and Stow Wings
• MARKING.
• Figure 219. Tail Wheel Approach Shoring (Rear Door Loading)
• Load Four Main Rotor Blades
• Figure 220. Main Gear Approach Shoring (Rear Door Loading)
• Load Four Main Rotor Blades.
• Load One Horizontal Stabilator
• Load Shoring
• Unload Helicopter Number Three.
• Unload  Two  Horizontal  Stabilators.
• Install Main Landing Gear Wire Cuters
• Section IV. SHIPMENT BY C141B CARGO AIRCRAFT
• Figure 22. Helicopter Preloading Condition for C-141B Cargo Aircraft Shipment
• Table 22. Equipment Requirements for AH64A Helicopter C141BN Cargo Aircraft Shipment (Sheet 1 of 3)
• Table 22. Equipment Requirements for AH64A Helicopter C141BN Cargo Aircraft Shipment (Sheet 2 of 3)
• Table 22. Equipment Requirements for AH64A Helicopter C141BN Cargo Aircraft Shipment (Sheet 3 of 3)
• Remove Fairings and Access Covers.
• Figure 223. Removal and Installation of Main Rotor Head and Mast Unit (Sheet 1 of 3)
• Figure 223. Removal and Installation of Main Rotor Head and Mast Unit (Sheet 2 of 3)
• Figure 223. Removal and Installation of Main Rotor Head and Mast Unit (Sheet 3 of 3)
• Figure 224. Installation of Main Rotor Head and Mast Unit in Shipping Carrier
• Remove Ice Detector.
• Figure 225. Installation of Tail Landing Gear Strut Lock
• Figure 226. Removal, Stowage, and Installation of Vertical Stabilizer (Sheet 1 of 4)
• Figure 226. Removal, Stowage, and Installation of Vertical Stabilizer (Sheet 2 of 4)
• Figure 226. Removal, Stowage, and Installation of Vertical Stabilizer (Sheet 3 of 4)
• Figure 226. Removal, Stowage, and Installation of Vertical Stabilizer (Sheet 4 of 4)
• Figure 227. Vertical Stabilizer Sling Nominal Strap Adjustment
• Perform Preservation Procedures.
• MARKING.
• Load Two Main Rotor Head and Mast Units.
• Figure 2-28.1. C-141B Cargo Aircraft Loading Ramp and Shoring Configuration
• Load First Helicopter NoseIn.
• Figure 2-29. C-141B Cargo Aircraft Nose-In Helicopter Loading Profile
• Load Second Helicopter TailIn.
• Load Second Helicopter TailIn. (Cont)
• Figure 2-30. C-141B Cargo Aircraft Tail-In Helicopter Loading Profile
• Figure 231. Positioning of Jack Adapters at Vertical Stabilizer
• Figure 232. Jack Adapters for Vertical Stabilizer
• Load Two Main Rotor Blades.
• Remove Helicopter Tiedowns.
• Unload One M230 Gun Turret.
• HELICOPTER PREPARATION FOR USE AFTER C141B SHIPMENT.
• Install Vertical Stabilizer
• Install Main Rotor Head and Mast Units
• Install Main Rotor Head and Mast Units (COnt)
• Install Removed Fairings and Access Panels
• Section V. SHIPMENT BY C-17 CARGO AIRCRAFT
• Figure 2-33. Helicopter Preloading Condition for C-17 Cargo Aircraft Shipment Tactical Shipment and Maximum Density (Logistical) Shipment
• Install Forward Fuselage Tiedown Fittings.
• Figure 234. Secure Tail Rotor
• SHIPMENT (MAXIMUM DENSITY (LOGISTICAL)( CONFIGURATION)
• Remove Fairings and Access Covers.
• Figure 235. Prefabricated Approach Ramp and Shoring
• Figure 236. Alternate Shoring
• Figure 237. Ramp Pedestal Shoring
• Figure 238. Roller Tray Shoring
• PLACE SHORING.
• Figure 239. Winching Bridle/Nose First Loading
• Load Second Helicopter Tail First.
• Figure 240. Two Helicopters Operational (Tactical Configuration)
• Figure 241. Secondary Approach Shoring Ramps Tail First Loading
• Load First Helicopter Nose First.
• Figure 242. Three Helicopters Maximum Density (Logistical) Shipment
• Load Second Helicopter Tail First.
• Load Four Main Rotor Blades.
• OffLoad Second Helicopter.
• Off Load First Helicopter.
• HELICOPTER PREPARATION FOR USE AFTER C-17 SHIPMENT (TACTICAL SHIPMENT).
• Remove Forward Fuselage Tiedown Fittings
• HELICOPTER PREPARATION FOR USE AFTER C-17 SHIPMENT (MAXIMUM DENSITY (LOGISTICAL) SHIPMENT).
• Chapter 3. SHIPMENT BY VESSEL
• Figure 3-1. Operationally Ready Helicopter Preloading Condition For Vessel Shipment
• Figure 3-2. High Density Helicopter Preloading Condition For Vessel Shipment
• Figure 3-3. Maximum Density Helicopter Preloading Condition For Vessel Shipment
• Table 31. Equipment Requirements for AH64A Helicopter Vessel Shipment (Sheet 1 of 3)
• Table 31. Equipment Requirements for AH64A Helicopter Vessel Shipment (Sheet 2 of 3)
• Table 31. Equipment Requirements for AH64A Helicopter Vessel Shipment (Sheet 3 of 3)
• HELICOPTER PREPARATION FOR VESSEL SHIPMENT
• Section II. SHIPMENT BY VESSEL
• Load Each Helicopter From Dockside
• HELICOPTER OFFLOADING.
• Figure 34. Vessel Below Deck Tiedown Diagram
• Figure 35. Vessel Topside Tiedown Diagram
• Remove  Tiedowns  from  Helicopters.
• Inspect Helicopter
• Chapter 4. SHIPMENT BY TRUCK
• Figure 4-1. Helicopter Preloading Condition For Commercial Truck Shipment
• Figure 4-2. Helicopter Preloading Condition For Military M270A1 Truck Shipment
• SECURITY OF HELICOPTER.
• Table 41. Equipment Requirements for AH64A Helicopter Truck Shipment (Sheet 1 of 3)
• Table 41. Equipment Requirements for AH64A Helicopter Truck Shipment (Sheet 2 of 3)
• Table 41. Equipment Requirements for AH64A Helicopter Truck Shipment (Sheet 3 of 3)
• Table 42. Height Diagram, Static/Knelt, Different Configurations for Truck Shipment
• Section II. SHIPMENT BY TRUCK
• MARKING.
• Figure 4-3. Truck Shipment Loading and Tidedown (40 foot trailer)
• Figure 4-4. Truck Shipment Loading and Tidedown (50 foot trailer)
• Figure 4-5. Truck Shipment Loading and Tidedown (Military M270A1 trailer)
• Tiedown Helicopter.
• Load and Tiedown Removed Components and Support Equipment.
• HELICOPTER OFFLOADING (TRUCK SHIPMENT)
• Install Vertical Stabilizer.
• Chapter 5. CRATED SHIPMENT
• Chapter 6. TACTICAL SHIPMENT
• Chapter 7. PREPARATION FOR SHIPMENT
• Chapter 8. OPERATOR INSTRUCTIONS, TRANSPORTABILITY EQUIPMENT HYDRAULIC CART ASSEMBLY, AIR TRANSPORT
• Figure 81. Hydraulic Cart Components
• KNEEL HELICOPTER.
• Figure 82. Main Landing Gear Kneeling SetUp
• Extend Struts.
• ERECT HELICOPTER.
• Raise Helicopter.
• Section III. KNEELING AND ERECTING OPERATIONS FOR C5 SHIPMENT
• ERECT HELICOPTER (OUTSIDE C5 CARGO AIRCRAFT).
• Appendix A: REFERENCES
• Appendix B: PRESERVATION / DEPRESERVATION WORKSHEET
• Appendix C: WEIGHT AND BALANCE FOR SHIPMENT
• Appendix D: CONSUMABLE MATERIALS
• CONSUMABLE MATERIALS LIST.
• CONSUMABLE MATERIALS LIST. (Cont)
• Appendix E: SPECIAL TOOLS AND EQUIPMENT
• Appendix F: QUARANTINE INSPECTION
• Appendix G: HEAT SHRINK FILM HELICOPTER PROTECTIVE COVERING
• SAFETY:
• Table G2. Safety Checksheet
• APPLICATION OF FILM:
• Fusing Film Pieces Together.
• INSTALLATION OF VENTILATORS:
• DEPRESERVATION:
• Appendix H: REPAIR PARTS AND SPECIAL TOOLS LIST
• HOW TO LOCATE PARTS.
• Figure H1. GROUP 80 SPECIAL TOOLS ACTUATOR SUPPORT SET
• Repair Parts List
• Figure H2. GROUP 80 SPECIAL TOOLS FORWARD FUSELAGE TIEDOWN FITTING
• Repair Parts List
• Figure H3. GROUP 80 SPECIAL TOOLS FORWARD WINCHING ADAPTER CABLE
• Repair Parts List
• Figure H4. GROUP 80 SPECIAL TOOLS FUSELAGE STATION 450 SUPPORT
• Repair Parts List
• Figure H5. GROUP 80 SPECIAL TOOLS HYDRAULIC HOSE KIT
• Repair Parts List
• Figure H6. GROUP 80 SPECIAL TOOLS HYDRAULIC CART
• Repair Parts List
• Figure H7. GROUP 80 SPECIAL TOOLS MAIN ROTOR BLADE RACK SET
• Repair Parts List
• Figure H8. GROUP 80 SPECIAL TOOLS MAIN TRANSMISSION SHIPPING COVER
• Repair Parts List
• Figure H9. GROUP 80 SPECIAL TOOLS STABILATOR ACTUATOR SUPPORT
• Repair Parts List
• Figure H10. GROUP 80 SPECIAL TOOLS TAIL LANDING GEAR STRUT LOCK
• Repair Parts List
• Figure H11. GROUP 80 SPECIAL TOOLS TAIL ROTOR BLADE SUPPORT
• Repair Parts List
• Figure H12. GROUP 80 SPECIAL TOOLS TAIL WHEEL STEERING BAR/WINCHING YOKE
• Repair Parts List
• Figure H13. GROUP 80 SPECIAL TOOLS VERTICAL STABILIZER STOWING KIT
• Repair Parts List
• Figure H14. GROUP 80 SPECIAL TOOLS WING STOWING KIT
• Repair Parts List
• Figure H15. GROUP 80 SPECIAL TOOLS MAIN ROTOR HEAD, MAST, AND MIXER SHIPPING CARRIER
• Repair Parts List
• Figure H16. GROUP 80 SPECIAL TOOLS VERTICAL STABILIZER JACK ADAPTER
• Repair Parts List
• GLOSSARY
• GLOSSARY (Cont)
• GLOSSARY (Cont)
• INDEX
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• INDEX (Cont)
• Figure FO-1. C-5 Cargo Aricraft Loading Pattern and Tiedown Diagram
• Figure FO-2. C-141B Cargo Aricraft Loading Pattern and Tiedown Diagram
• Instructions for sending an electronic 2028
• The Metric System and Equivalents
• By Order of the Secretary of the Army:
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• TM-55-1520-238-S
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• Distribution:
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• INDEX (Cont)
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• DISTRIBUTION
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