TM-5-6115-456-34P Electrical Power Plants D.E.D. Skid Mounted 1500 KW 4160 Volts AC (Electromotive Model MP 36A-60 Hertz) Manual

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TM-5-6115-456-34P

TECNICAL MANUAL DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS
TECNICAL MANUAL DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS
Table of Contents
Table of Contents cont'd
Table of Contents cont'd
Table of Contents cont'd
Section I. INTRODUCTION
Maintenance Code
National Stock Number
How to Locate Repair Parts
Figure 1. Crankcase and Oil Pan
GROUP 01 ENGINE,CRANKCASE,CYLINDER HEAD
GROUP 01 ENGINE,CRANKCASE,CYLINDER HEAD
Figure 2. Cylinder Test Valve
Repair Parts List
Figure 3. Engine Ramp
Repair Parts List
Figure 4. Handhole Cover
Repair Parts List
Figure 5. Handhole Cover
Repair Parts List
Figure 6. Cylinder Head Cover and Support Frame
Repair Parts List
Repair Parts List
Repair Parts List
Figure 7. Cylinder Head and Valves
GROUP 02 CYLINDER HEAD VALVES, CYLINDER LINES
Figure 8. Cylinder Liner
Repair Parts List
Figure 9. Exhaust valve Bridge and Rocker Arm
Repair Parts List
Repair Parts List
Figure 10. Cylinder Head and Liner Crabs
Repair Parts List
Figure 11. Camshaft and Main Bearings
GROUP 03 CRANKSHAFT AND BALANCER ASSEMBLY
Figure 12. Crankshaft Balancer Assembly
Repair Parts List
Figure 13. Piston Assembly
GROUP 04 PISTON AND CONNECTING ROD ASSEMBLIES
Figure 14. Connecting Rod
Repair Parts List
Figure 15. Engine, Flywheel, Guards and Coupling
GROUP 05 FLYWHEEL AND DRIVE FLANGE
GROUP 05 FLYWHEEL AND DRIVE FLANGE
GROUP 05 FLYWHEEL AND DRIVE FLANGE
Figure 16. Camshaft Drive Gear Train
GROUP 06 CAMSHAFT, COUNTERWEIGHTS AND OVERSPEED TRIP LINKAGE
GROUP 06 CAMSHAFT, COUNTERWEIGHTS AND OVERSPEED TRIP LINKAGE
Figure 17. Camshaft and Counterweight (Sheet 1 of 2)
Figure 17. Camshaft and Counterweight (Sheet 2 of 2)
Repair Parts List
Repair Parts List
Figure 18. Camshaft Bearing Bracket (Sheet 1 of 2)
Figure 18. Camshaft Bearing Bracket (Sheet 2 of 2)
Repair Parts List
Repair Parts List
Figure 19. Camshaft Overspeed Trip Linkage
Repair Parts List
Repair Parts List
Figure 20. Camshaft Overspeed Pawl Camshaft Assembly
Repair Parts List
Figure 21. Camshaft Overspeed Trip and Lever Assembly
Repair Parts List
Figure 22. Overspeed Trip Housing and Cover
Repair Parts List
Repair Parts List
Figure 23. Camshaft Drive Housing
Repair Parts List
Figure 24. Accessory End Outside Oil Lines and Fittings
GROUP 07 ENGINE LUBRICATION SYSTEM
GROUP 07 ENGINE LUBRICATION SYSTEM
GROUP 07 ENGINE LUBRICATION SYSTEM
Figure 25. Main Bearing Oil Manifold and Relief Valve Assembly
Repair Parts List
Repair Parts List
Figure 26. Turbocharger Filter, Camshaft Stubshaft Lines and Piston Cooling
Repair Parts List
Repair Parts List
Repair Parts List
Figure 27. Lubrication Oil Strainer
Repair Parts List
Repair Parts List
Repair Parts List
Figure 28. Lubrication Pressure Pump
Repair Parts List
Repair Parts List
Figure 29. Lubrication Oil Scavenging Pump
Repair Parts List
Repair Parts List
Repair Parts List
Figure 30. Lubrication Oil Separator
Repair Parts List
Repair Parts List
Repair Parts List
Figure 31. Soak Back Pump Lubrication System
Repair Parts List
Repair Parts List
Figure 32. Lubrication Oil Filter
Repair Parts List
Figure 33. Oil Cooler and Tank Assembly
Repair Parts List
Repair Parts List
Figure 34. Lubrication Oil Return Pope Coupling
Repair Parts List
Figure 35. Lubrication Oil Circulation Pump
Repair Parts List
Figure 36. Exhaust Chamber Assembly
GROUP 08 EXHAUST CHAMBER
Figure 37. Exhaust Chamber Heat Shields and related Components
Repair Parts List
Repair Parts List
Figure 38. Exhaust Shroud, Aspirator and Stack
Repair Parts List
Figure 39. Fuel Injector
GROUP 09 FUEL INJECTOR AND CONTROL LINKAGE
GROUP 09 FUEL INJECTOR AND CONTROL LINKAGE
Figure 40. Injector Control Adjusting Link and Control Lever
Repair Parts List
Figure 41. Injector Control Shaft Bracket and Bearings
Repair Parts List
Figure 42. Injector Control Rod and Lever
Repair Parts List
Repair Parts List
Figure 43. Injector Control Lever and Rod
Repair Parts List
Repair Parts List
Figure 44. Engine Air Filter
GROUP 11 AIR FILTER AND EXHAUST FAN
Figure 45. Outside Air Intake Filters
Repair Parts List
Repair Parts List
Figure 46. Air Filter Door Assembly, Element and Louver
Repair Parts List
Figure 47. Exhaust Fan and Automatic Shutter
Repair Parts List
Figure 48. Accessory Drive Gear Assembly
GROUP 12 ACCESSORY DRIVE
Figure 49. Accessory Drive Housing Assembly
Repair Parts List
Figure 50. Turbocharger Assembly and Related Parts
GROUP 13 TURBOCHARGER
GROUP 13 TURBOCHARGER
GROUP 13 TURBOCHARGER
GROUP 13 TURBOCHARGER
GROUP 13 TURBOCHARGER
Figure 51. Fuel Injector Supply and Drain Lines
GROUP 14 FUEL TANK, LINES AND FITTINGS
GROUP 14 FUEL TANK, LINES AND FITTINGS
GROUP 14 FUEL TANK, LINES AND FITTINGS
GROUP 14 FUEL TANK, LINES AND FITTINGS
Figure 52. Governor (Sheet 1 of 6)
Figure 52. Governor (Sheet 2 of 6)
Figure 52. Governor (Sheet 3 of 6)
Figure 52. Governor (Sheet 4 of 6)
Figure 52. Governor (Sheet 5 of 6)
Figure 52. Governor (Sheet 6 of 6)
GROUP 15 GOVENOR
GROUP 15 GOVENOR
GROUP 15 GOVENOR
GROUP 15 GOVENOR
GROUP 15 GOVENOR
GROUP 15 GOVENOR
GROUP 15 GOVENOR
GROUP 15 GOVENOR
GROUP 15 GOVENOR
GROUP 15 GOVENOR
GROUP 15 GOVENOR
GROUP 15 GOVENOR
Figure 53. Governor Drive Gear and Stubshaft
Repair Parts List
Figure 54. Governor Drive
Repair Parts List
Figure 54. Governor Drive
Repair Parts List
Repair Parts List
Figure 55. Governor Transducer Compensator Board
Repair Parts List
Repair Parts List
Repair Parts List
Repair Parts List
Repair Parts List
Figure 56. Fuel Filter
GROUP 16 FUEL FILTERS
Figure 57. Fuel Strainer.
GROUP 16 FUEL FILTERS
Figure 57. Fuel Strainer.
Repair Parts List
Figure 58. Filter Assembly, Fuel Oil Transfer
Repair Parts List
Figure 59. Turbocharger Aftercooler Piping
GROUP 17 RADIATOR, LINES AND FITTINGS
GROUP 17 RADIATOR, LINES AND FITTINGS
GROUP 17 RADIATOR, LINES AND FITTINGS
Figure 60. Radiator Pipes and Related Parts
Repair Parts List
Repair Parts List
Repair Parts List
Figure 61. Radiator Assembly
Repair Parts List
Figure 62. Thermostatic Valve
Repair Parts List
Figure 63. Water Pipe Coupling
Repair Parts List
Figure 64. Engine Cooling Lines
Repair Parts List
Repair Parts List
Figure 65. Water Pump
GROUP 18 WATER PUMP AND COOLING FAN
GROUP 18 WATER PUMP AND COOLING FAN
Figure 66. Fan Assembly
Repair Parts List
Repair Parts List
Repair Parts List
Figure 67. Starter Mounting Components
Repair Parts List
Figure 68. Starter Assembly
GROUP 19 STARTING MOTOR
GROUP 19 STARTING MOTOR
GROUP 19 STARTING MOTOR
GROUP 19 STARTING MOTOR
GROUP 19 STARTING MOTOR
Figure 69. Starter Magnet Assembly
Repair Parts List
Repair Parts List
Figure 70. Governor Booster, Pump, Mounts, Brackets, Lines and Fittings
GROUP 20 ENGINE SAFETY CONTROLS
GROUP 20 ENGINE SAFETY CONTROLS
Figure 71. Engine Low Water and Crankcase Pressure Detector, Lines and Fittings
Repair Parts List
Figure 72. Frequency GENERATOR Pickup
Repair Parts List
Figure 73. Overspeed Solenoid and Switch
Repair Parts List
Repair Parts List
Figure 74. Detector Assembly and Valve
Repair Parts List
Repair Parts List
Figure 75. Engine Control Cabinet
GROUP 21 ENGINE CONTROL CABINET
GROUP 21 ENGINE CONTROL CABINET
GROUP 21 ENGINE CONTROL CABINET
Figure 76. Batteries, Cables and Doors
GROUP 22 BATTERIES
GROUP 22 BATTERIES
Figure 77. Generator Components
GROUP 23 GENERATOR
GROUP 23 GENERATOR
GROUP 23 GENERATOR
Figure 78. Generator Stator Assembly and Coils
Repair Parts List
Figure 79. Generator Rotor Assembly
Repair Parts List
Repair Parts List
Figure 80. Generator Control Cabinet
GROUP 24 GENERATOR CONTROL CABINET
GROUP 24 GENERATOR CONTROL CABINET
Figure 81. Current Transformer and Connections
Repair Parts List
Repair Parts List
Figure 82. Current Transformer and Connection, Delta Connected
Repair Parts List
Repair Parts List
Figure 83. Static Exciter Assembly
GROUP 25 STATIC EXCITER ASSEMBLY
GROUP 25 STATIC EXCITER ASSEMBLY
Figure 84. Power Control Center, Connector, Box Assembly and Related Components
GROUP 26 POWER UNIT CONTROL CENTER
GROUP 26 POWER UNIT CONTROL CENTER
Figure 85. Power Unit Control Center Switchgear Assembly
Repair Parts List
Repair Parts List
Repair Parts List
Repair Parts List
Figure 86. Auziliary Master Control Panel Synchronizer Assembly.
Repair Parts List
Figure 87. Power Unit Control Center Master Control Panel Assembly Components.
Repair Parts List
Repair Parts List
Figure 88. Power Unit Control Center Unit Control Panrl Assembly Components.
Repair Parts List
Repair Parts List
Repair Parts List
Figure 89. Master Annunciator Panel Assembly.
Repair Parts List
Figure 90. Auxiliary Annunciator Panel Assembly.
Repair Parts List
Figure 91. Voltage Regulator Panel Assembly
Repair Parts List
Figure 92. Unit Control Switch Panel Assembly
Repair Parts List
Repair Parts List
Figure 93. AC Fuse Panel Components.
Repair Parts List
Figure 94. DC Fuse Panel Component.
Repair Parts List
Repair Parts List
Repair Parts List
Figure 95. Battery Charging Power Panel Assembly
GROUP 27 BATTERY CHARGING RELAY
GROUP 27 BATTERY CHARGING RELAY
Figure 96. Battery Charging Relay
Repair Parts List
Repair Parts List
Figure 97. Speed Sensing Panel
GROUP 28 SPEEO SENSING PANEL
GROUP 28 SPEEO SENSING PANEL
GROUP 28 SPEEO SENSING PANEL
Figure 98. Water Tank Level and Temperature Gage.
GROUP 29 GAGES,NON-ELECTRICAL
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
NATIONAL STOCK NUMBER AND PART NUMBER INDEX
The Metric System and Equivalents
TM-5-6115-456-34P
Recommended Changes to Equipment Publications
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