TM-5-5430-209-12 Tank Steel Vertical Boted Knockdown Sealed Openings Standard Bottom and Roof Gasoline Oil or Water Manual

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TM-5-5430-209-12

TECHNICAL MANUAL OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL TANK,STEEL, VERTICAL, BOTED, KNOCKDOWN, SEALED OPENINGS, STANDARD BOTTOM AND ROOF, GASOLINE, OIL, OR WATER
SAFETY PRECAUTIONS
Distribution
TECHNICAL MANUAL OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL TANK,STEEL, VERTICAL, BOTED, KNOCKDOWN, SEALED OPENINGS, STANDARD BOTTOM AND ROOF, GASOLINE, OIL, OR WATER
Figure 3-19. Center support ladder assembled.
Figure 3-21. Deck plate components.
Figure 4-9. Deck plate assembly.
Distribution
Table 3-1. Identification of Component Items, below line 58, "Washer, Sealing"
Table 4-1. Identification of Component Items, under line 18, "Washer, Sealing"
Table 7-1. Identification of Component Items, line 41, "Washer, Sealing"
Distribution
Table of Contents
Table of Contents cont'd
Table of Contents cont'd
LIST OF ILLUSTRATIONS
LIST OF ILLUSTRATIONS cont'd
LIST OF ILLUSTRATIONS cont'd
CHAPTER 1 INTRODUCTION
Figure 1-2. 500-barrel capacity steel tank.
Figure 1-3. 1000-barrel capacity steel tank
Figure 1-4. 3000-barrel capacity steel tank.
Figure 1-5. 10,000-barrel capacity steel tank
Tabulated Data
Chapter 2 MAINTENANCE INSTRUCTIONS
Figure 2-2. Checking grade of tank foundation
Figure 2-3. Concrete foundation ring
Figure 2-4. Typical firewall construction for fuel storage tanks
Section III. INSPECTING AND SERVICING THE EQUIPMENT
CHAPTER 3 ERECTION INSTRUCTIONS FOR THE 100-BARREL CAPACITY TANK
Figure 3-1. Bottom plates.
Assembly of Tank Bottom
Figure 3-3. Bottom plates installed.
Bolt Replacement Plug
Figure 3-6. Testing sears and bolts in tank bottom for leaks
Figure 3-7. Layout of staves around tank bottom.
Figure 3-8. State chimes bent
Figure 3-9. States with gasket, channel, and bolts assembled
Figure 3-10. Raising and prearing outer edge of tank bottom
Figure 3-11. Installing first stave
Figure 3-12. Aligning staves
Figure 3-14. Installing last stave
Figure 3-15. Removing timber blocking
Figure 3-16. Applying sealing compound to bottom chimes of slaves
Figure 3-18. Dressed top chime of staves
Section IV. ASSEMBLY AND INSTALLATION OF TANK DECK
Figure 3-20. Deck plates ready for installation
Assembly of Special Plates
Figure 3-23. First deck plate installed
Section V. ASSEMBLY AND INSTALLATION OF TANK ACCESSORIES
Access Ladder
Figure 3-27. Water drawoff valve installed on outside of tank
Tank Outlet (4and 6-inch)
Figure 3-29. Four-inch cap installed.
Section VI. TANK TESTING AND FINAL ASSEMBLY
Figure 3-31. Gaskets at cleanout opening installed (10,000 barrel capacity tank).
Figure 3-32. Temporary partial cover for cleanout opening (10. 000-barrel capacity tanks)
Cleanout Cover
Table 3-1. IDENTIFICATION OF COMPONENT
Table 3-1. IDENTIFICATION OF COMPONENT
Table 3-1. IDENTIFICATION OF COMPONENT
CHAPTER 4 ERECTION INSTRUCTIONS FOR THE 250-BARREL CAPACITY TANK
Figure 4-2. Installation of bottom plates
Figure 4-3. Installing wedge gaskets before installation of last bottom plate
Figure 4-4. Checking bolt spacing at installation of last bottom plate.
Figure 4-5. Adjusting installed bottom plates
Section II. ASSEMBLY AND INSTALLATION OF SIDE STAVES
Figure 4-7. Center support ladder assembled
Installation of Ladder
Section IV. ASSEMBLY AND INSTALLATION OF TANK DECK
Figure 4-10. Installing last deck plate.
Section VI. TANK TESTING AND FINAL ASSEMBLY
TABLE 4-1. IDENTIFICATION OF COMPONENT ITEMS
TABLE 4-1. IDENTIFICATION OF COMPONENT ITEMS
CHAPTER 5 ERECTION INSTRUCTIONS FOR THE 500-BARREL CAPACITY TANK
Figure 5-1. Layout of staves around tank bottom
Section V. ASSEMBLY AND INSTALLATION OF TANK ACCESSORIES
Section VII. IDENTIFICATION OF COMPONENT ITEMS
Table 5-1. IDENTIFICATION OF COMPONENT ITEMS
Table 5-1. IDENTIFICATION OF COMPONENT ITEMS
CHAPTER 6 ERECTION INSTRUCTIONS FOR THE 1000-BARREL CAPACITY TANK
Figure 6-2. First bottom plate installed.
Figure 6-3. Installation of bottom plates
Section II. ASSEMBLY AND INSTALLATION OF SIDE STAVES
Figure 6-5. Preparing outer edge of tank bottom
Figure 6-6. Installing first stave
Figure 6-7. Installing last stave
Figure 6-8. Umbrella-type deck support assembled
Figure 6-9. Umbrella-type deck support prior to installation
Installation of Tank Center Support Assembly
Figure 6-10. Tank center support assembly installed
Section IV. ASSEMBLY AND INSTALLATION OF TANK DECK
Figure 6-11. Deck rafter assembled
Figure 6-12. Assembling special deck plate
Figure 6-14. First deck plate installed
Installation of Tank Deck cont'd
Figure 6-15. Inner end of deck plates dressed.
Figure 6-16. Deck center sections and manhole dome
Figure 6-18. Manhole dome and cover installed
Section V. ASSEMBLY AND INSTALLITION ACESSORIES
Figure 6-19. Access ladder installed
Figure 6-20. Emergency vent installed
Manhole Air Intake
Tank Outlets
Section VII. IDENTIFICATION OF COMPONENT ITEMS
Table 6-1. IDENTIFICATION OF COMPONENT ITEMS
Table 6-1. IDENTIFICATION OF COMPONENT ITEMS
CHAPTER 7 ERECTION INSTRUCTIONS FOR THE 3000-BARREL CAPACITY TANK
Figure 7-1. Second-ring staves dressed and ready for installation
Section III. ASSEMBLY AND INSTALLATION OF TANK CENTER SUPPORT ASSEMBLY
Figure 7-3. Tank center support installed
Section IV. ASSEMBLY AND INSTALLATION OF TANK DECK
Figure 7-4. Access ladder and guard installed
Deck Guard
Section VI. TANK TESTING AND FINAL ASSEMBLY
Table 7-1. IDENTIFICATION OF COMPONENT ITEMS
Table 7-1. IDENTIFICATION OF COMPONENT ITEMS
Table 7-1. IDENTIFICATION OF COMPONENT ITEMS
CHAPTER 8 ERECTION INSTRUCTIONS FOR THE 10,000-BARREL CAPACITY TANK
Figure 8-3. Positioning the bolt retaining boards
Figure 8-5. Installation
Figure 8-6. Assembly of inner and outer bottom plates
Figure 8-7. Assembling bottom Sections
Figure 8-10. Stacking assembled bottom sections
Figure 8-12. Installing first bottom section
Figure 8-14. Installing first intermediate bottom section
Installing Last Bottom Section
Figure 8-19. Lifting and supporting outer edge of installed bottom sections
Figure 8-20. Installing special gasket
Section II. ASSEMBLY, AND INSTALLATION OF SIDE STAVES
Figure 8-23. Assembling gaskets, channels, and bolts
Installation of First Ring Side Staves
Figure 8-28. Installing first intermediate stave
Figure 8-29. Bracing first stave and driving bolt heads into channels.
Scaffold
Dressing the Top Chime cont'd
Figure 8-33. Hoisting second stave of second ring
Figure 8-34 Attaching guy line to hold second ring staves
Figure 8-36. Hoisting last stave into position in second ring
Section III. ASSEMBLY AND INSTALLATION OF TANK CENTER SUPPORT ASSEMBLY
Figure 8-39. Assembly of umbrella-type deck support
Figure 8-41. Erecting gin pole for Installation of middle center support
Figure 8-43. Middle center support in final position
Figure 8-45. Raising umbrella-type deck support.
Figure 8-46. Umbrella-type deck support in place
Section IV. ASSEMBLY AND INSTALLATION OF TANK DECK
Figure 8-48. Trussed rafter.
Figure 8-49. Assembled trussed rafter
Figure 8-50. Rafter hanger installed.
Figure 8-51. Adjusting height of center support
Installing Second Deck Section
Figure 8-54. Installing deck plates and fittings
Figure 8-55. Completed assembly of deck sections.
Section V. ASSEMBLY AND INSTALLATION OF TANK ACCESSORIES
Figure 8-57. Ladder bottom section installed
Figure 8-58. Middle and top ladder sections installed
Section VI. TANK TESTING AND FINALLY ASSEMBLY
Table 8-1. IDENTIFICATION OF COMPONENT ITEMS
Table 8-1. IDENTIFICATION OF COMPONENT ITEMS
Table 8-1. IDENTIFICATION OF COMPONENT ITEMS
CHAPTER 9 MOVEMENT OF TANKS TO A NEW WORKSITE
Section II. TRANSPORTING TANK COMPONENTS
CHAPTER 10 TANK REPAIR AND CALIBRATION
Table 10-1. Material for Installation of Concrete Cap
Figure 10-1. Installation of tie rods and reinforcement fabric
Figure 10-2. Caulking groove boards and concrete cap installed
Section III. TANK STRAPPING AND CALIBRATION
Figure 10-4. Tank measuring technique
Conversion Formulas
Table 10-2. Recommended Strapping Tools and Components
CHAPTER 11 DEMOLITION TO PREVENT ENEMY USE
Figure 11-2. Placement of demolition charges (1000-, 3000-, and 10,000-barrel tanks)
APPENDIX A REFERENCES
INDEX
INDEX cont'd
INDEX cont'd
Distribution
Operator and Organizational Maintenance Manual
SAFETY PRECAUTIONS
Reporting of Errors
Sealing Seams
Sealing Seams
Sealing Seams cont'd
Recommended Changes to Equipment Technical Publications
TM-5-5430-209-12
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