TM-43-0156

• TECHNICAL MANUAL
• DEPOT PACKAGING, DEPRESERVATION AND FIELD PACKAGING INSTRUCTIONS FOR NONTACTICAL GENERATOR SETS AND POWER PLANTS
• Table of Contents
• Table of Contents (Cont)
• LIST OF TABLES
• LIST OF FIGURES
• LIST OF FIGURES (Cont)
• Chapter 1. INTRODUCTION
• Depreservation Guides
• Table 1-1. Nontactical Generator Sets and Power Plants
• Chapter 2. PREPARATION INSTRUCTIONS FOR STORAGE AND SHIPMENT
• Marking
• Preparation for Quarantine Inspection
• Depreservation
• Unit Responsibility
• Chapter 3. STORAGE AND INSPECTION OF NONTACTICAL GENERATOR SETS AND POWER PLANTS
• Table 3-1. Visual Characteristics Checklist Generator Component
• Table 3-1. Visual Characteristics Checklist Generator Component (Cont)
• Depreservation Guide for Vehicles and Equipment
• Depreservation Guide for Vehicles and Equipment (Cont)
• Depreservation Guide for Vehicles and Equipment (Cont)
• Depreservation Guide for Vehicles and Equipment (Cont)
• Depreservation Guide for Vehicles and Equipment (Cont)
• Depreservation Guide for Vehicles and Equipment (Cont)
• Appendix A: REFERENCES
• FEDERAL SPECIFICATIONS
• TECHNICAL MANUALS
• LUBRICATION ORDERS
• Appendix B: PACKAGING AND DEPRESERVATION
• Depreservation
• Appendix B-1. 700 KW AND 750 KW GENERATOR SETS
• PRESERVATION AND PACKING
• PRESERVATION AND PACKING (Cont)
• PRESERVATION AND PACKING (Cont)
• Cylinders and Air Boxes.
• Air Start Motor.
• Compressor
• Generator Control Cabinet and High Voltage Compartment
• Table B-1-1. Material List for Arc Chutes Box
• Batteries and Cables.
• Table B-1-2. Material List for Electrolyte Box
• Louvered Air Intake.
• Louvered Radiator Openings (sides) (two).
• Depreservation Guide.
• Openings.
• Table B-1-3. Packaging Materials List
• Table B-1-3. Packaging Materials List (Continued)
• Table B-1-4. Inventory for the 700 KW and 750 KW Generator Sets
• DEPRESERVATION
• Fill dry-charged battery as follows:
• FIELD PACKAGING
• Fuel System.
• Crankcase.
• Cylinders and Air Boxes.
• Radiator Fan Belts.
• Compressor.
• Drive Belts and Pulleys.
• Batteries and Cables.
• Louvered Air Intake.
• Louvered Radiator Openings (sides) (two).
• Depreservatlon Guide.
• Openings.
• Appendix B-2. 1500 KW AND 2000 KW POWER PLANTS
• PRESERVATION AND PACKING
• Crankcase and Oil System.
• Cylinders.
• Air Intake System.
• Engine Mounted Air Tank.
• Thermometers.
• Engine Openings
• Packing for the Diesel Generator (three for 1500 KW, four for 2000 KW).
• Table B-2-1. Material List for Diesel Generator Crate (three for 1500 KW, four for 2000 KW)
• Table B-2-1. Material List for Diesel Generator Crate (three for 1500 KW, four for 2000 KW) (Cont)
• Table B-2-1. Material List for Diesel Generator Crate (three for 1500 KW, four for 2000 KW) (Cont)
• Figure B-2-1. Location of Blocking for the Generator.
• Preservation of the Control Unit.
• Arc Chutes (2000 KW).
• Figure B-2-2. Control Unit Frame.
• Table B-2-2. Material List for Control Unit Frame
• Table B-2-3. Material List for Battery Box
• Table B-2-4. Material List for Arc Chutes Box
• Table B-2-5. Material List for Control Unit Crate
• Table B-2-5. Material List for Control Unit Crate (COnt)
• Table B-2-5. Material List for Control Unit Crate (COnt)
• Preservation of the Air Compressor.
• Figure B-2-3. Location of Blocking for the Control Unit.
• Compressor.
• Packing for the Air Compressors.
• Table B-2-6. Material List for Air Compressor Box
• Table B-2-6. Material List for Air Compressor Box (cont)
• Figure B-2-4. Location of Blocking for the Air Compressor.
• Packing for the Air Receiver Tank.
• Table B-2-7. Material List for Receiver Tank Box
• Table B-2-7. Material List for Receiver Tank Box (cont)
• Figure B-2-5. Location of Blocking for the Air Receiver Tank.
• Figure B-2-6. Location of Blocking for the Exhaust Pipes (1500 KW).
• Table B-2-8. Material List for Exhaust Pipes Crate (1500 KW)
• Table B-2-8. Material List for Exhaust Pipes Crate (1500 KW) (Cont)
• Packing for the Exhaust Pipes for 2000 KW
• Figure B-2-7. Location of Blocking for the Exhaust Pipes (2000 KW).
• Table B-2-9. Material List for Exhaust Pipes Crate (2000 KW)
• Table B-2-9. Material List for Exhaust Pipes Crate (2000 KW) (Cont)
• Table B-2-9. Material List for Exhaust Pipes Crate (2000 KW) (Cont)
• Figure B-2-8. Location of Blocking for the Silencers and Accessories (1500 KW).
• Table B-2-10. Material List for Silencers and Accessories Crate (1500 KW)
• Table B-2-10. Material List for Silencers and Accessories Crate (1500 KW) (Cont)
• Table B-2-10. Material List for Silencers and Accessories Crate (1500 KW) (Cont)
• Packing for the Silencers, Elbows, Gaskets, and Exhaust Supports for the 2000 KW.
• Figure B-2-9. Location of Blocking for the Silencers and Accessories (2000 KW).
• Table B-2-11. Material List for Silencers and Accessories Crate (2000 KW)
• Table B-2-11. Material List for Silencers and Accessories Crate (2000 KW) (Cont)
• Table B-2-11. Material List for Silencers and Accessories Crate (2000 KW) (Cont)
• Packing for the Ground Rods.
• Table B-2-12. Material List for Ground Rod Box (1500 KW)
• Table B-2-13. Material List for Ground Rod Box (2000 KW)
• Preservation of the Fuel Transfer Pump (two).
• Table B-2-14. Material List for Cables and Accessory Box (1500 KW)
• Table B-2-15. Material List for Cables and Accessory Box (2000 KW)
• Packing for the Electrolyte (25 gal).
• Table B-2-16. Material List for Fuel Transfer Pump (two) Box
• Table B-2-17. Material List for Electrolyte Box
• Figure B-2-10. Location of Items for Consolidated Packing (1500 KW).
• Table B-2-18. Material List for Consolidated Pack Crate (1500 KW)
• Table B-2-18. Material List for Consolidated Pack Crate (1500 KW)--Continued
• Figure B-2-11. Location of Items for Consolidated Packing (2000 KW).
• Table B-2-19. Material List for Consolidated Packing (2000 KW)
• Table B-2-19. Material List for Consolidated Packing (2000 KW) (Cont)
• Table B-2-20. Packaging Materials List
• Table B-2-20. Packaging Materials List (Cont)
• Table B-2-20. Packaging Materials List (Cont)
• Table B-2-20. Packaging Materials List (Cont)
• Table B-2-20. Packaging Materials List (Cont)
• Table B-2-20. Packaging Materials List (Cont)
• Table B-2-21. Inventory List 1500 KW Schoonmaker Generating Plant
• Table B-2-21. Inventory List 1500 KW Schoonmaker Generating Plant (Cont)
• Table B-2-22. Inventory List 2000 KW Schoonmaker Generating Plant
• Table B-2-22. Inventory List 2000 KW Schoonmaker Generating Plant (Cont)
• DEPRESERVATION
• Replace the vent caps when you have completed the above.
• FIELD PACKAGING
• Air Start System.
• Crankcase and Oil System.
• Cylinders.
•  Engine Mounted Air Tank.
• Fan Belt.
• Engine Control Panel.
• Preservation of the Control Unit.
• Preservation of the Control Unit. (Cont)
• Arc Chutes (2000 KW).
• Drive Belts and Pulleys.
• Preservation of Air Receiver Tank.
• Preservation of Fuel Transfer Pump (two).
• Appendix B-3. 3750 KW AND 4500 KW POWER PLANTS
• PRESERVATION AND PACKING
• Crankcase and Oil System.
• Crankcase and Oil System. (Cont)
• Cylinders and Air Boxes.
• Generator.
• Outside Air Intake Filter (door).
• Access Doors.
• Control Unit.
• Table B-3-1. Material List for Arc Chutes Box
• Table B-3-2. Material List for Control Unit Bracing
• Air Intake.
• Accessories (shipped inside control unit) (refer to fig. for location of items).
• Figure B-3-1. Location of Items Within Control Unit.
• Table B-3-3. Material List for Conduit Box
• Table B-3-4. Material List for Flex Hose, Cable, and Wire Box
• Electrolyte.
• Table B-3-5. Material List for Ground Rod Box
• Table B-3-6. Material List for Electrolyte Box
• Depreservation Guide.
• Table B-3-7. Material List for Electrical Fittings Box
• Table B-3-8. Material List for Wire (1900 ft coil) Box
• Table B-3-9. Material List for Cable and Wire (500 ft coil) Box
• Table B-3-10. Material List for Wire (400 ft spool) Box
• Spreader Bars, Aspirators, and Shrouds
• Table B-3-11. Material List for Spreader Bars, Aspirators, ana Shrouds Crate
• Table B-3-11. Material List for Spreader Bars, Aspirators, ana Shrouds Crate (Cont)
• Table B-3-11. Material List for Spreader Bars, Aspirators, ana Shrouds Crate (Cont)
• Table B-3-11. Material List for Spreader Bars, Aspirators, ana Shrouds Crate (Cont)
• Figure B-3-2. Location of Items for Aspirators and Spreader Bar Crate.
• Table B-3-12. Material List for Load Tie Breaker and Cable Skid
• Table B-3-12. Material List for Load Tie Breaker and Cable Skid (Cont)
• Figure B-3-3. Location of Items for Load Tie Breaker and Cables Crate.
• Marking.
• Table B-3-13. Material List for Control Cable (900 ft reel) Box
• Table B-3-14. Material List for Power Cable (900 ft reel) Box
• Table B-3-15. Material List for Ground Cable (300 ft reel) Box
• Exterior Doors.
• Table B-3-16. Packaging Materials List
• Table B-3-16. Packaging Materials List (Cont)
• Table B-3-16. Packaging Materials List (Cont)
• Table B-3-16. Packaging Materials List (Cont)
• Table B-3-17. Inventory for 3750 KW or 4500 KW Electric Power Plant
• Table B-3-17. Inventory for 3750 KW or 4500 KW Electric Power Plant (Cont)
• Table B-3-17. Inventory for 3750 KW or 4500 KW Electric Power Plant (Cont)
• DEPRESERVATION
• DEPRESERVATION (cont)
• FIELD PACKAGING
• Fuel System.
• Crankcase and Oil System.
• Cylinders and Air Boxes.
• Radiator Fan Belts.
• Engine Air Filters.
• Power Unit Openings.
• Access Doors.
• Exhaust Fans.
• Relay Room and Fuse Panel.
• Accessories (shipped inside control unit) (refer to fig. B-3-1 for location of items).
• Spreader Bars, Aspirators, and Shroud. Refer to figure B-3-2 for locations.
• Load Tie Breaker and Cables. Refer to figure B-3-3.
• Exterior Doors.
• Appendix C: TRANSPORTABILITY DATA
• Appendix D: GUIDANCE FOR THE FABRICATION OF BOXES AND CRATES
• Appendix D-1. FABRICATION OF BOX, WOOD, CLEATED-PLYWOOD, PPP-B-601, OS TYPE, STYLE A
• Figure D-1. Fabrication of Cleated-Plywood Box.
• APPENDIX D-2 FABRICATION OF BOX, WOOD-CLEATED, SKIDDED, LOAD-BEARING BASE, MIL-B-26195, STYLE A
• Table D-2-1. Nominal Sizes and Maximum Lengths of Skids
• Table D-2-1. Nominal Sizes and Maximum Lengths of Skids (Cont)
• Table D-2-2. Allowable Load (Pounds) per Inch of Width of Load-Bearing Floor Members (Group I and II Woods)1/
• Superstructure Components.
• Fabrication Requirements.
• Table D-2-3. Selection of Joists
• Lumber Flooring to Skids
• Assembly Requirements.
• Figure D-2-5. Attachment of Joist Supports.
• Size and Placement of Lag Bolts
• APPENDIX D-3 FABRICATION OF CRATE, WOOD, PLYWOOD SHEATHED, BOLTED, MIL-C-104, TYPE II CLASS 2, STYLE A, MODIFIED
• Figure D-3-1. Skid-Type Base (Forklift Headers).
• Side Panels
• Figure D-3-3. Fabrication of Side Panels.
• Figure D-3-4. Fabrication of End Panels.
• Figure D-3-5. Fabrication of Crate Top (1 of 2).
• Figure D-3-5. Fabrication of Crate Top (2 of 2).
• Crate Assembly.
• Figure D-3-7. Assembly of bolted Crate (Lumber or Plywood Sheathed).
• Figure D-3-8. Assembly of Bolted Crate.
• Figure D-3-9. Assembly of Bolted Crate.
• Table D-3-1. Lag Bolts Required to Assemble Sides to Base of Bolted Crates Using Lag Bolt Reinforcing Strap (Skids to be Group II, III, or IV Woods)1/
• Nail Pattern and Strapping.
• Splicing
• Figure D-3-11. Splicing of Members (2 of 2).
• Ventilation.
• Inspection Doors
• Appendix E: MARKING FOR SHIPMENT AND STORAGE
• Figure E-1. Unit and Intermediate Container Identification Markings.
• Exterior Container Identification Marking
• Figure E-4. Single Stock Numbered Set Markings.
• Figure E-5. Exterior Container Markings.
• Exterior Container Special Markings
• Lot, Control, or Batch Number
• Military Aircraft Shipment Markings
• Address Marking
• Oversea Shipment Address
• DD Form 1750 (Packing List) and DD Form 1348-1 (DOD Single Line Item Release Document).
• Securing and Protecting Labels
• GLOSSARY
• The Metric System and Equivalents
• Recommended Changes to Equipment Technical Publications
• DISTRIBUTION:
• TM-43-0156
• Blank Page
• By Order of the Secretary of the Army:

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