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TM 38-400/NAVSUP PUB 572/AFMAN 23-210 MCO 4450.14/DLAM 4145.12
is not cut, then the stack must be broken down layer by
(2) One problem that often confronts storage
layer rather than by column.
personnel is whether to use pallets or short dunnage.
This should be easily solved by remembering one of the
principal objectives in materials handling: "to transport
(2) In some instances in outside storage, long
and stack as much as is humanly or mechanically
dunnage is used-merely because "that's the way we
possible in one load, under existing conditions, with an
have always done it"-rather than as a result of a careful
eye to cost, speed, and safety-- in other words, to do the
study of the problem. For example, in stacking drums,
job efficiently." Therefore, IF AN EQUAL AMOUNT OF
the use of long dunnage on top of each layer is
MATERIAL CAN BE HANDLED EFFICIENTLY ON
sometimes used to get a more stable and more even
EITHER PALLET OR SHORT DUNNAGE, SHORT
stack-- and supposedly to facilitate handling. Actually, if
DUNNAGE IS MORE ECONOMICAL.
the surface of the storage area is leveled off by use of
long dunnage (floor dunnage) and the drums are
pyramided with blocks placed under the front and rear of
g. Vertical dunnage.
the stack, the job will be much easier, more compact,
and much more stable. This method of forming block
-- "Pieces of DUNNAGE can ALSO be used in a
stacks is known as PYRAMIDAL stacking. Six inches of
VERTICAL position to STABILIZE CRUSHABLE ITEMS
long dunnage should be placed on the ground, but no
and to SPREAD WEIGHT OF PALLET LOADS."
dunnage is needed between the tiers. Wedge-- shaped
-- "WHERE in your warehouses have you used
blocks or butt boards can be used at the end of tiers for
VERTICAL DUNNAGE?" Pieces of dunnage can be
stability.
used in a vertical position to stabilize crushable items
and to spread the weight of pallet loads.
f.
Short dunnage.
h. Binders.
-- "We usually refer to SHORT DUNNAGE as meaning
pieces of LUMBER 2 by 4 inches or 4 by 4 inches, cut in
-- "Strips of PAPER, FIBERBOARD, or BURLAP, and
2- to 4-lengths."
sometimes thin strips of WOOD, can be used to 'TIE'
-- "What is the MOST COMMON USE of SHORT
columns of MATERIALS TOGETHER."
DUNNAGE?"
-- "In some depots, they speak of these types of binders
as DUNNAGE."
SPACERS BETWEEN BOXES PERMITTING
-- "We should refer to them simply as BINDERS."
USE OF FORKS FOR LIFTING
-- '"When and WHERE do you think that such a method
can be used to advantage?"
-- "WHERE are you using SHORT DUNNAGE, and in
BETWEEN LAYERS OF SLIPPERY CON
handling WHAT COMMODITIES?"
TAINERS
-- "How do you DETERMINE WHETHER to use
BETWEEN THE TWO TOP LAYERS OF A
PALLETS or SHORT DUNNAGE?"
PALLET WHICH NEEDS STABILITY BE
-- "When using SHORT DUNNAGE be sure that it is cut
CAUSE IT HAS NOT BEEN CROSS
to the CORRECT SIZE and RIGHT AMOUNT-- READY
STACKED
BEFORE you START the job."
(1) Usually, this type of dunnage is cut fro m
-- "WHAT
OTHER
MEANS,
besides
CROSS
pieces of 2- by 4-inch lumber and is used primarily in
STACKING and BINDING, can we USE for STA
handling heavy boxes that do not lend them selves to
BILIZING and TYING TOGETHER ODD SHAPED and
palletizing such as refrigerators, machinery, and similar
SLIPPERY ITEMS on PALLETS or in BLOCK
items. Short dunnage serves to separate the containers
STACKS?"
so that the forks of the truck can be inserted for
transporting and stacking the commodity. Care should
CORD or STRING STRAPPING
be taken in cutting this type of dunnage so that there is
sufficient dunnage to do the job and that it is cut in
(1) Strips of paper, fiberboard, or burlap, and sometimes
correct lengths. Dunnage to be used in handling a
thin strips of wood can be used to "tie" columns
container 30 inches deep should to cut between 28 and
together. Although such storage aids are sometimes
30 inches. UNDER NO CONDITIONS SHOULD IT BE
referred to as "dunnage," they are actu
CUT SO THAT IT EXTENDS BEYOND THE LIMITS OF
THE CONTAINER.
7-23
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