TM-38-260

• TECHNICAL MANUAL
• TABLE OF CONTENTS
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• TABLE OF CONTENTS (Cont)
• Chapter 1. INTRODUCTION
• Section II. FORMAT, OBJECTIVES, AND CONTENTS
• Definition of Terms
• Definition of Terms (cont)
• Definition of Terms (cont)
• Policy
• Levels of Protection
• Type of Load and Critical Items Consideration
• Health and Safety Hazards
• Chapter 2. CLEANING, DRYING, AND PRESERVATIVES
• Cleaning
• Cleaning (Cont)
• Figure 2-1. Types of Contamination
• Mechanical processes are used to remove tightly adhering contaminants
• Figure 2-2. Impact Tool Cleaning
• Ultrasonic cleaning.
•  Process C-8, perspiration and fingerprint removal.
• Drying Requirements
• Process D-2, oven
• This drying procedure is applicable to machine tooling and accessories.
• Section II. PRESERVATIVE MATERIALS AND THEIR APPLICATION
• Preservative selection criteria.
• Table 2-1. P-Type Metal Preservatives.
• Table 2-1. P-Type Metal Preservatives. (Cont)
• Table 2-1. P-Type Metal Preservatives. (Cont)
• Table 2-1. P-Type Metal Preservatives. (Cont)
• Preservative Application
• Flow coating.
• Brushing
•  Spraying.
• Chapter 3. MAINTENANCE AND USE-TO-USE REDISTRIBUTION
• Guide for Shutdown Maintenance
• Procedures.
• Procedures. (Cont)
• Section II. Use-to-Use Redistribution
• General instructions.
• General instructions. (Cont)
• General instructions. (Cont)
•  Hydraulic systems.
• Chapter . CLEANING AND PRESERVATION PROCEDURES FOR LONG TERM STORAGE
• Section II. METALWORKING MACHINERY
• Hydraulic systems.
• PROCEDURES FOR CLEANING AND PRESERVATION OF MACHINE TOOLS THAT CANNOT BE ECONOMICALLY CONNECTED TO POWER
• PROCEDURES FOR CLEANING AND PRESERVATION OF MACHINE TOOLS THAT ARE CONNECTED TO POWER
• PROCEDURES FOR CLEANING AND PRESERVATION OF MACHINE TOOLS THAT ARE CONNECTED TO POWER (Cont)
•  Electrical wiring
• Large closed type
• Hydraulic systems for tracer mechanisms.
• PREPARTION/PRESERVATION FOR TIMING AND ALIGNMENT
• TIMING, ALIGNMENT, AND FINAL PRESERVATION OF METALWORKNG MACHINERY
• ELECTRICAL AND ELECTRONIC EQUIPMENT
• Section III. EQUIPMENT PIPES AND VALVES
• Section IV: PRECISION INSTRUMENTS, TOOLS, DIES, JIGS, FIXTURES AND SPARE AND REPLACEMENT PARTS
• Section V. ELECTRICAL EQUIPMENT
• PROCESSING ELECTRICAL EQUIPMENT
• ELECTRIC MOTORS AND GENERATORS
• Armatures, rotors, stators, and windings.
• SWITCH BOXES, CONTROL, PANELS, AND DRY CELL, BATTERIES
• Figure 4-1. Dry Cell Identification Tag.
• Section VI. ELECTRONIC EQUIPMENT
• NUMERICAL CONTROL UNITS
• Skidding of MCUs.
• STORAGE OF ELECTRONICS EQUIPMENT
• Capacitors and cathode ray tubes (CRTs)
• Cleaning.
• Repainting
• Section VII: FORGE SHOP EQUIPMENT, INCLUDING FORGE AND HEAT-TREAT FURNACES, COOLING OVENS, BONDERIZERS, SPRAY BOOTHS, CONVEYORS, AND FOUNDRY EQUIPMENT.
• FURNACES-HEAT TREATING, AND FORGING
• SAND SLINGER, SHAKE OUTS, CONVEYORS, ELEVATORS, MULLERS, DUST COLLECTORS
• GENERAL INSTRUCTIONS
• GENERAL INSTRUCTIONS (Cont)
• Section IX. SAMPLE SCOPE OF WORK FOR PROCESSING INDUSTRIAL PLANT EQUIPMENT FROM USE TO CONTROLLED HUMIDITY STORAGE
• SEQUENTIAL CLEANING AND PRESERVATION PROCEDURES
• PREPARATION FOR SHIPMENT/MOVE.
• PREPARATION FOR SHIPMENT/MOVE. (Cont)
• Chapter 5. STORAGE CONTROL
• Corrosive Environments
• Record of Storage Atmosphere
• Section II. CONTROLLED HUMIDITY STORAGE
• General
• Controlled Humidity Buildings
• Dehumidification load.
• Dehumidification load. (cont)
• Hutments
• Figure 5-3. Indoor Metal Hutment
• Indoor plastic film dehumidified structures.
• Figure 5-4. Hutment Plastic Blanket Layout
• Figure 5-5. Base Plate Construction
• Alternate method of sealing the cover to the floor
• Indoor metal hutments.
• Section III. HEATED STORAGE
• Section IV. STORAGE OF INDUSTRIAL PLANT EQUIPMENT IN NONCONTROLLED HUMIDITY STORAGE ENVIRONMENTS
• Protection From Environmental Hazards
• Chapter 6. SHIPPING AND STORAGE OF INDUSTRIAL PLANT EQUIPMENT
• Receiving
• Moving to storage
• Dunnage
• Locating
• Inspection
• Structure of the inspection plan
• Controlled Humidity (CH) visual inspection.
• CH-detailed inspection
• Heated storage-periodic inspection
• Noncontrolled humidity storage-periodic inspection
• Recording of Inspection Results
• Figure 6-1. Sample format for inspection.
• Figure 6-2. Sample Format for Summary of Inspection
• Chapter 7. INSPECTION AND TESTING OF INDUSTRIAL PLANT EQUIPMENT
• SECTION II. INSPECTION AND TESTING
• Analytical inspection.
• Analytical Test Patterns and Technical Maintenance Standards
• Figure 7-1. Test Pattern for Analytical Inspection of Metalworking Machinery (Front of Pattern)
• Figure 7-2. Analytical Inspection Records of Metalworking Machinery
• Personnel Qualifications
• Leveling for Analytical Tests
• Equipment Used for Inspection and Test
• Analytical Test Procedures
• Analytical Test Procedures (Cont)
• Analytical Test Procedures (Cont)
• Chapter 8. PACKING
• Section II. SHIPPING CONTAINERS
• Requirements
• Shipping Containers Authorized for IPE
• Crates, general.
• Section III. INTERIOR BLOCKING, BRACING, AND CUSHIONING OF INDUSTRIAL PLANT EQUIPMENT AND ACCESSORIES
• Shape.
• Blocking and Bracing of IPE
• Blocking and Bracing of IPE (Cont)
• Figure 8-1. Internal Blocking and Bracing of a Lathe
• Moveable parts.
• Figure 8-2. Blocking Spindle Assemblies.
• Blocking and Bracing of Components, Attachments, and Accessories
• Blocking and bracing materials and their applications
• Use of metal strapping
• Cushioning Materials and Their Use
• Section IV. SKIDDING OF INDUSTRIAL PLANT EQUIPMENT
• Figure 8-3. Skidding Clearance.
• Top-heavy machine tools.
• Wood skids
• TABLE 8-1. BOLTING REQUIREMENTS.
• Runners and skid assembly
• Figure 8-6. Skid Arrangement, Irregular Base Machines
• Figure 8-7. Skid Arragement. Leg Type Machines
• Flooring
• Figure 8-8. Diagonal Flooring for Skid Platform
• Aluminum Skids
• Type I skid
• Figure 8-9. Type I Aluminum Skid Assembly.
• Type 1I runner beam skid.
• Figure 8-10. Type II Aluminum Skid Assembly
• Buttress Blocking
• Obtaining Aluminum Skids
• Marking materials and methods
• Standard marking, exterior containers.
• Contract data markings.
• Special markings
• Figure 8-13. Set or Assembly Markings
• Marking of Unboxed Industrial Plant Equipment
• Packing Lists
• Section VI. LOADING OF INDUSTRIAL PLANT EQUIPMENT
• Publications
• Transportation Mode
• Equipment on Wood Skids, Rigid Method
• Motor Carrier Shipments
• In the selection of motor carrier equipment, the dimensions, weights, handling facilities, and type of equipment to be loaded shall be considered.
• Blocking Motor Carrier Shipments
• SECTION VII. PACKING, CRATING, HANDLING AND TRANSPORTATION COSTS
• Estimating Costs
• Appendix A: REFERENCES
• Appendix A: REFERENCES (Cont)
• Appendix A: REFERENCES (Cont)
• Appendix A: REFERENCES (Cont)
• Appendix A: REFERENCES (Cont)
• Appendix A: REFERENCES (Cont)
• Appendix B: COST ESTIMATING GUIDE
• COST ESTIMATING GUIDE FOR LAYAWAY OF IPE
• SAMPLE PCH&T ESTIMATES
• LAYAWAY IN PLACE TO LEVEL " " FOR (3) 3000 lb. DRILLS.
• Appendix C: PRODUCTION EQUIPMENT REPLACEMENT FACTORS
• Appendix C: PRODUCTION EQUIPMENT REPLACEMENT FACTORS (Cont)
• Blank Page
• TM-38-260
• DISTRIBUTION:
• Recommended Changes to Equipment Technical Publications

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