2320-01-318-9902 EIC:B5C, VOLUME NO. 2">

 

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Page Title: GENERAL WIRE HARNESS REPAIR
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TM 9-2320-360-20-2
7-94. GENERAL WIRE HARNESS REPAIR
This task covers:
Repair
Follow-On Maintenance
INITIAL SETUP
Equipment Conditions
Materials/Parts
Batteries disconnected (para 7-61).
Tape, Insulation, Electrical (Item 33,
Locknuts (2) (Item 72, Appendix C)
Tools and Special Tools
Tool Kit, Electrical Repair (Item 53,
Tool Kit, Genl Mech (Item 54, Appendix F)
CAUTION
Terminals come in different styles
and  sizes.
Use  only  exact
replacements.
Do not attempt to
modify terminal to fit.
Failure to
comply may result in damage to
equipment.
NOTE
Repeat procedure as necessary.
a. Type 1 Connector Repair
(1) Unscrew cover (1) and slide plastic sleeve
(2) back.
(2) Remove wire (3) and terminal (4) from
connector (5).
NOTE
Make cut directly behind damaged
terminal.
(3) Cut and remove terminal (4) from wire (3).
Remove 0.25 in. (0.635 cm) of insulation
(6) from end of wire (3). Discard terminal.
(4) Install new terminal (4) on wire (3) and
crimp in place.
(5) Install terminal (4) on connector (5).
(6) Install plugs (7) in unused holes.
(7) Slide plastic sleeve (2) against connector
(5).
(8) Tighten cover (1) on connector.
7-280

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