ASSEMBLY - CONTINUED - TM-9-2320-269-34-10879

TM 9-2320-269-34-1

FORWARD-REAR AXLE DIFFERENTIAL - CONTINUED

ACTION

LOCATION

ITEM

REMARKS

ASSEMBLY - CONTINUED

61. Pinion cage (1)

Shims (2)

Put on.

62.

Six screws (3)

Put in.

63. Differential

Pinion cage (1)

Line up scribe marks and put in position.

carrier (4)

64. Pinion cage (1)

Six screws (3)

a. Have assistant hold up cage (1).

b. Start screws (3) into carrier (4).

c. Screw in, and tighten to 100-120 ft-lb

(135 - 163 N m) of torque using 13/16-

inch socket and torque wrench with

112-inch drive.

NOTE

The following step will establish pinion nominal dimension. This dimension is the distance from the face or finished

end of the installed pinion to the center line of the ring gear.

65. Differential

Ring and pinion

a. Using step plate and clamp assembly

carrier (4)

gear (5)

from pinion setting gage set, attach

it to carrier (4), locating step plate

screw over center of ring and pinion

gear (5).

b. Install another step plate under clamp

screw and tighten screw to hold plate

securely in place.

Step plates are necessary to project

the face of pinion gear so it can be

measured.

c. Be sure lugs on step plate straddle

the bearing staking marks on end of

ring and pinion gear (5).

d. Install assembled setting gage and

discs (number D-2) in carrier (4)

bearing bores.

Make sure bearing bores are clean

and free of nicks and burrs.

e. Adjust micrometer so it is directly

over end and at a 90-degree angle to

step plate.

2-862