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REMOVAL - CONTINUED - TM-9-2320-269-34-10160
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TM-9-2320-269-34-1 Truck Telephone Maintenance Utility C/S 36 000 GVW 6 X 4 W/WN WI/E M876 (NSN
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REMOVAL - CONTINUED - TM-9-2320-269-34-10162
TM 9-2320-269-34-1
PISTONS AND CONNECTING RODS - CONTINUED
ACTION
LOCATION
ITEM
REMARKS
REMOVAL - CONTINUED
CAUTION
Do not allow piston and connecting rod assembly to drop out through top of cylinder block while checking
clearance. Parts could be damaged and would have to be installed before clearance check could continue.
NOTE
Connecting rods and their bearing caps are numbered for proper placement during assembly. Always keep
parts together.
Connecting rod crankshaft bearing-to-crankshaft journal clearance is measured the same way for all
connecting rod crankshaft bearings. One bearing is shown.
10.
Connecting rod
Two nuts (2) and
Using 11/16-inch socket and
ratchet handle
bearing cap (1)
washers (3) with 1/2-inch drive, unscrew and take off.
11.
Connecting rod (4)
Connecting rod bear- a.
Take off.
and crankshaft (5)
ing cap (1) with
b.
Using clean, dry rags,
wipe oil off
lower bearing
lower shell (6).
shell (6)
12.
Cylinder block (7)
Crankshaft (5)
a.
Using clean, dry rag, wipe
oil off con-
necting rod bearing journal.
b.
Rotate connecting rod bearing journal
30 degrees from bottom dead center.
c.
Place a 1.20 inch (30.48 mm) length
of plastic gage tape across connecting
rod bearing journal, 0.25 inch
(6.35 mm) off-center, in line with
length of crankshaft (5) (page 2-46).
13.
Piston (8) and
Pull toward connecting rod journal of
connecting rod (4)
crankshaft (5) until u pper shell (9) seats
with attached parts
firmly.
Make sure that shell is properly
positioned in connecting rod
end.
14.
Connecting rod (4)
Connecting rod bear- Place in position over plastic tape
with
and crankshaft (5)
ing cap (1) with
cylinder identification number next
to
lower bearing
number on rod (4).
shell (6)
2-144

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