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 TM 9-2320-269-34-1
PISTONS AND CONNECTING RODS
This task covers:
a. Removal (page 2-142)
d. Inspection/Replacement/Repair
b. Disassembly (page 2-147)
c. Cleaning (page 2-148)
e. Assembly (page 2-154)
f. Installation (page 2-155)
INITIAL SETUP
Tools
Tools - Continued
Brush, wire scratch
Stand, overhaul
Caliper, micrometer, ID, 2 to
Vise, machinist's
3-inch range
Wrench, torque, 1/2-inch drive
Caliper, micrometer, ID, 3 1/2 to
0 - 150 ft-lb capacity
5-inch range
Caliper, micrometer, OD, 3 1/2-
Materials/Parts
to 5-inch range
Caps, vise jaw
Cloth, crocus (item 7, appendix B)
Clamp, piston holddown (eight required)
Nuts, connecting rod screws (two required)
Cleaner, ring groove
Oil, engine (item 32, appendix B)
Compressor, piston ring
Particle solution, fluorescent (item 38,
Compressor, reciprocating air,
appendix B); or fluorescent penetrant,
power driven
fluorescent (item 39, appendix B); and
Cord, heavy, 3-ft
developer, fluorescent penetrant
Expander, piston ring
(item 16, appendix B); or magnetic
Face, inserted hammer, medium-plastic
powder (item 40, appendix B); or solution
Fixture, alinement checking
(item 47, appendix B)
Gage, thickness
Rags, wiping (item 42, appendix B)
Gage, perfect circle ring, number
Ring set (one set for each piston being
one (1/8 x 15 degree)
serviced)
Goggles, safety
Solvent, drycleaning (item 49, appendix B)
Gun, air blow
Tape, plastic gage (item 53, appendix B)
Handle, hammer, wooden
Washers, connecting rod screws
Handle, ratchet, 1/2-inch drive
(two required)
Handle, ratchet, 3/4-inch drive
Holder, inserted hammer-face
Personnel Required
Hose, assembly, rubber
Machine, honing
One
Pliers, snapring
Press, arbor, hand-operated
Equipment Condition
Reamer, cylinder bore ridge
Scale, spring tension
Engine uncoupled (page 2-52).
Sleeve, piston pin bushing installer
Cylinder heads removed (page 2-102).
Socket, 112-inch drive, 112-inch
Engine oil pump removed (page 2-208).
Socket, 1/2-inch drive, 11/16-inch
Socket, deep well, 3/4-inch drive,
2-inch
2-141
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